AMENDMENT NO. 1 TO FORM 10-K
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K/A
(Amendment No. 1)
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934
For the Fiscal Year Ended December 31, 2004
Commission file number 1-1063
Dana Corporation
(Exact name of registrant as specified in its charter)
|
|
|
Virginia
|
|
34-4361040 |
|
|
|
(State or other jurisdiction of
incorporation or organization)
|
|
(IRS Employer
Identification No.) |
|
|
|
4500 Dorr Street, Toledo, Ohio
|
|
43615 |
|
|
|
(Address of principal executive offices)
|
|
(Zip Code) |
Registrants telephone number, including area code
(419) 535-4500
Securities registered pursuant to Section 12(b) of the Act:
|
|
|
Title of each class
|
|
Name of each exchange on which registered |
|
|
|
Common stock, $1 par value
|
|
New York Stock Exchange
The Pacific Exchange |
Securities registered pursuant to Section 12(g) of the Act:
None
(Title of Class)
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405
of
the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section
13 or 15(d)
of the Act. Yes o No þ
Indicate by check mark if the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. Yes o No þ
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation
S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in
definitive proxy or information statements incorporated by reference in Part III of this Form
10-K/A or any amendment to this Form 10-K/A. þ
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule
12b-2 of the Act). Yes þ No o
Indicate by check mark if the registrant is a shell company of the Act (as defined in Rule
12b-2)
of the Act). Yes o No þ
The aggregate market value of the voting common stock held by non-affiliates of the registrant
at February 28, 2005, was approximately $2,156,240,000.
There were 150,160,000 shares of registrants common stock, $1 par value, outstanding at
February 28, 2005.
DOCUMENTS INCORPORATED BY REFERENCE
|
|
|
Document
|
|
Where Incorporated |
Proxy Statement for 2005 Annual Meeting of Shareholders
|
|
Part III |
Explanatory Note
We are filing this Amendment No. 1 on Form 10-K/A to Dana Corporations Annual Report on Form
10-K for the fiscal year ended December 31, 2004, which was originally filed with the Securities
and Exchange Commission (the SEC) on March 9, 2005 (the Original Form 10-K), to reflect the
restatement of our consolidated financial statements for each of the three years in the period ended
December 31, 2004, and the Selected Financial Data for
the years ended December 31, 2001 and 2000, in Item 6 of this Form 10-K/A.
We reported the decisions to restate this information in Current Reports on Form 8-K which
were filed with the SEC on October 14 and November 16, 2005. The decisions to restate were based on
the findings of internal investigations conducted by Danas management and the Audit Committee of
the Board of Directors. This Form 10-K/A contains more information about these restatements in
Note 2. Restatement of Financial Statements and Financing Update, which accompanies the financial statements in Item
8, and more information about the internal investigations in Item 9A.
Although this Form 10-K/A contains the Original Form 10-K in its entirety, it amends and
restates only Items 1, 6, 7, 8 and 9A and Exhibits 23, 31-A, 31-B and 32, as referred to in Item 15
of the Original Form 10-K, in each case solely as a result of and to
reflect the restatements. Also reflected in this Form 10-K/A are the
items described in the Financing Update in Note 2 to the
consolidated financial statements included herein. No
other information in the Original Form 10-K is amended hereby. In addition, this Form 10-K/A has
been repaginated and references to Form 10-K have been revised to refer to Form 10-K/A.
Except for the foregoing amended information, this Form 10-K/A continues to speak as of March
9, 2005, and we have not updated or modified the disclosures herein for events that occurred at a
later date. Events occurring after the date of the Original Form 10-K, and other disclosures
necessary to reflect subsequent events, have been or will be addressed in our amended Quarterly
Reports for the quarterly periods ended March 31 and June 30, 2005, which are being filed
concurrently with this Form 10-K/A, and/or in other reports filed with the SEC subsequent to the
date of the Original Form 10-K.
TABLE OF CONTENTS
DANA CORPORATION FORM 10-K/A
FOR THE FISCAL YEAR ENDED DECEMBER 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10-K/A |
|
|
|
|
|
|
Pages |
Cover |
|
|
|
|
Explanatory Note |
|
|
|
|
Table of Contents |
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PART I |
|
|
|
|
|
|
|
|
|
|
|
|
|
Item 1
|
|
|
|
Business
|
|
|
2-11 |
|
Item 2
|
|
|
|
Properties
|
|
|
11 |
|
Item 3
|
|
|
|
Legal Proceedings
|
|
|
11 |
|
Item 4
|
|
|
|
Submission of Matters to a Vote of Security Holders
|
|
|
12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PART II |
|
|
|
|
|
|
|
|
|
|
|
|
|
Item 5
|
|
|
|
Market for Registrants Common Equity, Related Stockholder
Matters and Issuer Purchases of Equity Securities
|
|
|
13 |
|
Item 6
|
|
|
|
Selected Financial Data
|
|
|
14-15 |
|
Item 7
|
|
|
|
Managements Discussion and Analysis of Financial Condition
and Results of Operations
|
|
|
15-37 |
|
Item 7A
|
|
|
|
Quantitative and Qualitative Disclosures About Market Risk
|
|
|
37 |
|
Item 8
|
|
|
|
Financial Statements and Supplementary Data
|
|
|
38-95 |
|
Item 9
|
|
|
|
Changes in and Disagreements with Accountants on Accounting
and Financial Disclosure
|
|
|
95 |
|
Item 9A
|
|
|
|
Controls and Procedures
|
|
|
95-99 |
|
Item 9B
|
|
|
|
Other Information
|
|
|
99 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PART III |
|
|
|
|
|
|
|
|
|
|
|
|
|
Item 10
|
|
|
|
Directors and Executive Officers of the Registrant
|
|
|
100 |
|
Item 11
|
|
|
|
Executive Compensation
|
|
|
100 |
|
Item 12
|
|
|
|
Security Ownership of Certain Beneficial Owners and
Management
|
|
|
100 |
|
Item 13
|
|
|
|
Certain Relationships and Related Transactions
|
|
|
100 |
|
Item 14
|
|
|
|
Principal Accounting Fees and Services
|
|
|
100 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
PART IV |
|
|
|
|
|
|
|
|
|
|
|
|
|
Item 15
|
|
|
|
Exhibits and Financial Statement Schedules
|
|
|
101 |
|
Signatures |
|
|
102 |
|
Exhibit Index |
|
|
103-109 |
|
Exhibits |
|
|
|
|
1
PART I
(Dollars in millions, except per share amounts)
Item 1 Business
Dana Corporation is one of the worlds largest independent suppliers of modules, systems and
components for light, commercial and off-highway vehicle original equipment (OE) manufacturers
globally and for related OE service customers. Dana is focused on being an essential partner to our
customers. Our products are used in passenger cars and vans; sport-utility vehicles (SUVs); light,
medium and heavy trucks; recreational vehicles and motor homes; and a wide range of off-highway
vehicles. From our introduction of the automotive universal joint in 1904 to the development of
high-performance products for the 21st century, we have been focused on technological innovation.
We are also highly focused on product quality, delivery and service, as evidenced by our numerous
supplier quality awards. As a result, we have developed successful long-standing business
relationships with thousands of customers worldwide.
In addition, Dana has long served as one of the largest suppliers to the North American
aftermarket. Nearly all of our automotive aftermarket operations were conducted through our
Automotive Aftermarket Group (AAG). In December 2003, we announced our intention to sell
substantially all of the AAG. That portion of the AAG has been presented in our financial
statements as a discontinued operation. The sale was completed on November 30, 2004. The remaining
portion of the AAG, which distributes engine hard parts, has become a part of our engine and fluid
management operations, within our Automotive Systems Group (ASG).
In the first quarter of 2004, we combined the ASG and the former Engine and Fluid Management
Group (EFMG) into a single business unit which retained the ASG name. The combined operations
produce components primarily for the light vehicle original equipment (OE) manufacturer market. The
combination enables their global operations serving these markets to focus resources on their
common customers. The consolidation of sales, marketing and similar functions makes it impractical
to continue evaluating these units as separate operations. Accordingly, our continuing operations
are now organized into the following market-focused business units:
|
|
|
ASG manufactures and sells drivetrain modules, systems and components, consisting of
axles, driveshafts, structures, and chassis and steering products, for the automotive and
light vehicle markets, as well as driveshafts for the commercial vehicle market and
sealing, thermal management, fluid transfer, and engine power products for the automotive,
light and commercial vehicle and leisure and outdoor power equipment markets. The group
also provides systems assembly, management, and integration services and related service
parts. In 2004, ASG generated sales (including inter-segment sales) of $6,845 and its
largest customers were Ford Motor Company (Ford), DaimlerChrysler AG (DaimlerChrysler) and
General Motors Corporation (General Motors). At December 31, 2004, ASG had 148 major
facilities, operated in 25 countries and employed 36,200 people. |
|
|
|
|
Heavy Vehicle Technologies and Systems Group (HVTSG) manufactures and sells axles,
brakes, driveshafts, chassis and suspension modules, ride controls and related modules and
systems for the commercial and off-highway vehicle markets and transaxles, transmissions
and electronic controls for the off-highway market. In 2004, HVTSG generated sales
(including inter-segment sales) of $2,304 and its largest customers were PACCAR Inc, Volvo
Group, and International Truck & Engine Corp. At December 31, 2004, HVTSG had 20 major
facilities, operated in 12 countries and employed 8,000 people. |
For nearly two decades, we were a leading provider of lease financing services in selected
markets through our wholly owned subsidiary, Dana Credit Corporation (DCC). However, in October
2001, we determined that the sale of DCCs businesses would enable us to more sharply focus on our
core businesses. Over the last three years, we have sold significant portions of DCC, reducing the
total portfolio assets of $2,200 at the end of 2001 to approximately $830 at the end of 2004. While
certain assets of DCC will be retained within Dana, other assets remain for sale. During 2005, we
will continue our effort to maximize the value of these assets to Dana and its shareholders.
2
You can find more information about the operating results of our business units in Note 23.
Business Segments in Item 8 of this Form 10-K/A.
Strategy
Our overall strategic direction is set out in our Vision 2010 plan for strategic growth. Our
goals under this plan represent an increased emphasis on anticipating the needs of our markets and
serving our customers.
Vision 2010 provides an over-arching direction for the key elements of our strategic business
plan. These elements include:
Focus and Expand Core Businesses. We believe that our core businesses are the key to the
long-term profitable growth of our company. These core businesses focus on the development, design
and manufacture of our core products: axles, driveshafts, structures, fluid systems, and bearing
and sealing products. These businesses have leading market positions and brand equity and provide
our customers with value-added solutions and products.
Our OE customers continue to target improved asset utilization, speed to market, lower cost,
lower investment risk, and greater flexibility and to look for outsourcing alternatives. We expect
that our global presence and technological and engineering capabilities, as well as our experience,
scale of operations and long-standing relationships with major OE customers, will enable us to
continue to take advantage of this opportunity. We project net new business, based on our review of
our customers production estimates, will add approximately $410 to our sales revenue in 2005 and
approximately $960 for the period 2005-2007. The new business is not only with our traditional
U.S.-based OE customers, but also with OE manufacturers such as BMW, Isuzu, Nissan and Toyota.
Focus on Capital and Operating Efficiency. In 2004, we continued to focus on opportunities to
optimize our resources and reduce manufacturing costs and undertook initiatives to maximize our
return on invested capital and to improve cash flow. As part of our effort to optimize resources,
we have taken significant actions to leverage our global strategic sourcing efforts by eliminating
duplication, driving commonality and achieving economies of scale in purchased goods and services.
We are also standardizing operational processes, such as information technology, and manufacturing
and quality initiatives to promote greater sharing of best practices and deliver consistently high
performance across our enterprise.
Evaluate Strategic Alliances, Joint Ventures and Selected Divestiture and Acquisition
Opportunities. Among the keys to our business plan is the concept of capitalizing on strategic
alliances and joint ventures. Such relationships offer opportunities to expand our capabilities
with a reduced level of investment and enhance our ability to provide the full scope of services
required by our customers. We have a number of strategic alliances, including our Roadranger
marketing program with Eaton Corporation and programs with GETRAG Cie, to strengthen our portfolio
of advanced axle technologies; Motorola Inc., to integrate its electronic expertise into the
development of advanced technology for traditionally mechanical components; Bühler Motor Inc., to
provide advanced automotive motor-module technologies and manufacturing expertise to support our
product applications, Emerson Electric Co. to develop a series of actuator products and related
components for the global electronic steering market, and Bendix Commercial Vehicle Systems LLC, to
combine complementary technologies for wheel-end braking systems.
In 2003, we expanded our existing partnership with GETRAG to encompass a joint venture with
Volvo Car Corporation to produce all-wheel-drive and chassis systems and components for passenger
cars and sport utility vehicles.
Our divestiture activities in 2004 are described elsewhere in this report. We will continue to
evaluate non-core operations for divestiture in the future. We will also evaluate potential
acquisition candidates that have product platforms complementary to our core OE businesses, strong
operating potential and strong existing management teams. We believe that targeted acquisitions
will help us achieve our long-term objectives.
Other elements of our Vision 2010 plan are as follows:
3
Customers. We will be an essential partner with our customers by identifying and delivering
innovative solutions within global, diversified customer, and product portfolios. We will focus on
knowing our customers expectations, nurturing enduring relationships through trust and
collaboration, and employing rigorous program management to produce flawless launches.
People. We will build a faster and more capable Dana with diverse, energized, and passionate
people thriving on performance. We will cultivate a learning organization that values education and
personal growth; create and build upon teamwork, shared ideas, and processes; and recognize and
reward our people for results.
Financial Performance. We will deliver industry-leading shareholder value by consistently
growing profits through world-class lean methods and supply chain excellence with fact-based
decision making. We will deliver consistent top- and bottom-line growth, focus on sustainability of
cash flow, and maintain a strong balance sheet.
2004 Overview
The sale of our automotive aftermarket business in November was a major development in 2004.
The proceeds from the sale ($968), in combination with proceeds from a new issuance of debt ($450),
were used in part to repurchase long-term debt having a face value of approximately $900 and to
make an extra contribution of approximately $200 to our pension funds, improving the funding status
of our pension plans. These actions significantly strengthened our financial position. Our ratio of
net debt to capital, excluding Dana Credit Corporation, approximated 35% at December 31, 2004
down from 45% at the start of the year. By repurchasing the debt, we removed high yield covenants
that limited certain actions thereby increasing our financial flexibility. Following these
actions, two leading credit rating agencies returned us to investment grade in December 2004.
In
terms of our 2004 results from operations, net income of $62 was negatively impacted by
$151 of unusual net charges. The repurchase of debt discussed in the previous paragraph resulted in
an after-tax charge of $96. The sale of the aftermarket business, net of gains from the sale of
Dana Credit Corporation assets, produced a net loss of $14. And, we incurred an after-tax charge of
$54 on additional realignment actions.
Exclusive of unusual net charges, these results compare favorably to our results in 2003, when
net income totaled $228, but included $35 of net gains from unusual items. Contributing to the
significant improvement in year-over-year net income exclusive of unusual items were margin from
higher sales, benefits from cost reduction initiatives and favorable tax benefits. These items more
than offset the impact of higher steel costs in 2004, which reduced net income by approximately $70
when compared to steel costs in 2003.
In summary, we improved our balance sheet and our operational performance in 2004 despite a
challenging operating environment, positioning the company for future growth.
4
Geographic Areas
We maintain administrative organizations in four regions North America, Europe, South
America and Asia Pacific to facilitate financial and statutory reporting and tax compliance on a
worldwide basis and to support our business units.
Our operations are located in the following countries (shown by the regions in which we
administer them):
|
|
|
|
|
|
|
|
|
North America |
|
Europe |
|
South America |
|
Asia Pacific |
Canada
|
|
Austria
|
|
Slovakia
|
|
Argentina
|
|
Australia |
Mexico
|
|
Belgium
|
|
Spain
|
|
Brazil
|
|
China |
United States
|
|
France
|
|
Sweden
|
|
Colombia
|
|
India |
|
|
Germany
|
|
Switzerland
|
|
South Africa
|
|
Indonesia |
|
|
Italy
|
|
Turkey
|
|
Uruguay
|
|
Japan |
|
|
|
|
United Kingdom
|
|
Venezuela
|
|
South Korea Taiwan
Thailand |
Our non-U.S. subsidiaries and affiliates manufacture and sell a number of products similar to
those we produce in the U.S. In addition to normal business risks, operations outside the U.S. may
be subject to a greater risk of changing political, economic and social environments, changing
governmental laws and regulations, currency revaluations and market fluctuations.
Consolidated non-U.S. sales were $3,911, or 43% of our 2004 consolidated sales. Our non-U.S.
net income was $280, as compared to consolidated net income of $62 in 2004. These amounts include
$30 of equity in earnings of non-U.S. affiliates.
You can find more information about our regional operating results in Note 23. Business
Segments in Item 8 of this Form 10-K/A.
Customer Dependence
We have thousands of customers around the world and have developed long-standing business
relationships with many of them. Ford and General Motors were the only individual customers
accounting for 10% or more of our consolidated sales in 2004. We have been supplying products to
these companies and their subsidiaries for many years. As a percentage of total sales, sales to
Ford were 25%, 27% and 26% in 2004, 2003 and 2002, and sales to General Motors were 11%, 9% and 9%.
Loss of all or a substantial portion of our sales to Ford, General Motors or other large volume
customers would have a significant adverse effect on our financial results until such lost sales
volume could be replaced. There would be no assurance, in such event, that the lost volume would be
replaced.
Products
The following table presents the relative sales of our continuing operations by core product
for the last three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percentage of |
|
|
|
Consolidated Sales |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Types of Products |
|
|
|
|
|
|
|
|
|
|
|
|
Axle |
|
|
43 |
% |
|
|
43 |
% |
|
|
44 |
% |
Driveshaft |
|
|
14 |
|
|
|
13 |
|
|
|
13 |
|
Structural |
|
|
12 |
|
|
|
11 |
|
|
|
10 |
|
Bearings and sealing |
|
|
10 |
|
|
|
10 |
|
|
|
9 |
|
Fluid systems |
|
|
9 |
|
|
|
10 |
|
|
|
11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
88 |
|
|
|
87 |
|
|
|
87 |
|
Other |
|
|
12 |
|
|
|
13 |
|
|
|
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
5
None of our other products individually accounted for 10% of sales in these periods.
Sources and Availability of Raw Materials
We use a variety of raw materials in the production of our products, including steel and
products containing steel, forgings, castings and bearings. Other commodity purchases include
aluminum, brass, copper and plastics. Our operating units purchase most of the raw materials they
require from suppliers located within their local geographic regions. Generally, these materials
are available from multiple qualified sources in quantities sufficient for our needs. However, some
of our operations are dependent on single sources for some raw materials as a result of the
consolidations we have been making in our supply base in order to manage and reduce our production
costs. While our suppliers have generally been able to support our needs, our operations may
experience shortages and delays in the supply of raw material, from time to time, due to strong
demand, capacity limitations and other problems experienced by the suppliers. A significant or
prolonged shortage of critical components from any of our suppliers could adversely impact our
ability to meet our production schedules and to deliver our products to our customers when they
have requested them.
Increasing steel and other raw material costs, primarily resulting from limited capacity and
high demand among steel suppliers, had a major adverse effect on our results of operations during
2004, as discussed in Managements Discussion and Analysis of Financial Condition and Results of
Operations in Item 7 of this Form 10-K/A.
Seasonality
Our businesses are generally not seasonal. However, our sales are closely related to
production schedules of our OE manufacturing customers and historically those schedules have been
weakest in the third quarter of the year.
Backlog
Generally, our products are not on a backlog status. They are produced from materials that are
generally available in ample quantities and have a relatively short manufacturing cycle. Each
operating unit maintains its own inventories and production schedules and some of our products are
available from more than one facility.
Competition
Within each of our continuing operating segments, we compete with a variety of independent
suppliers and distributors, as well as the in-house operations of certain OE manufacturers. We
compete primarily on the basis of price, product quality, technology, delivery and service.
A summary by operating segment is set forth below:
Automotive Systems Group We are one of the primary independent suppliers in torque and
traction technologies (axles, driveshafts, and drivelines), structural solutions (frames) and
system integration technologies (including advanced modularity concepts and systems). Our primary
competitors include American Axle, in-house operations of DaimlerChrysler, GKN, Magna, Tower
Automotive, ThyssenKrupp, Visteon and ZF Group. We are also one of the leading independent
suppliers of sealing systems (gaskets and cam covers), thermal management (thermal acoustical
shields, heat exchangers, and small radiators), fluid transfer (fuel rails, brake lines and HVAC
routing) and power products (piston rings and engine bearings). On a global basis, our primary
competitors in sealing systems are ElringKlinger, Federal Mogul and Freudenberg NOK. Competitors in
thermal management include Behr, Delphi, Modine and Valeo. On the fluid transfer side of the
business, we compete against companies such as Delphi, Eaton, Valeo and Visteon. Primary
competitors on the power products side of the business include Federal Mogul and Mahle.
6
Heavy Vehicle Technologies and Systems Group We are one of the primary independent suppliers
of axles, driveshafts and brakes for both the medium and heavy truck markets, as well as various
off-highway segments. With regard to the off-highway markets specifically, we also specialize in
the manufacturing of transmissions. Our primary competition in North America includes ArvinMeritor
in the medium and heavy truck markets and Hendrickson in the trailer market. Other major
competitors in Europe include OE manufacturers vertically integrated operations in the heavy truck
markets, as well as Carraro, ZF Group and OE manufacturers vertically integrated operations in the
off-highway markets.
Patents and Trademarks
Our proprietary drivetrain, engine parts, chassis, structural components, fluid power systems
and industrial power transmission product lines have strong identities in the markets we serve.
Throughout these product lines, we manufacture and sell our products under a number of patents
which have been obtained over a period of years and expire at various times. We consider each of
these patents to be of value and aggressively protect our rights throughout the world against
infringement. Because we are involved with many product lines, the loss or expiration of any
particular patent would not materially affect our sales and profits.
We own or have licensed numerous trademarks which are registered in many countries, enabling
us to market our products worldwide. Our Spicer®, Victor Reinz®,
Clevite®, Glacier® and Vandervell® trademarks, among others, are
widely recognized in their respective industries.
Research and Development
Our objective is to be a leader in offering superior quality, technologically advanced
products to our customers at competitive prices. To enhance quality and reduce costs, we use
statistical process control, cellular manufacturing, flexible regional production and assembly,
global sourcing and extensive employee training.
In addition, we engage in ongoing engineering, research and development activities to improve
the reliability, performance and cost-effectiveness of our existing products and to design and
develop disruptive products for existing and new applications. We are integrating related
operations to create a more innovative environment, speed product development, maximize efficiency
and improve communication and information sharing among our research and development operations.
One example of locations where these efforts are being integrated is our new ASG Technology Center
that opened in late 2003. At December 31, 2004, ASG had 22 technical centers and HVTSG had 4. Our
spending on engineering, research and development and quality control programs was $269 in 2004,
$252 in 2003 and $248 in 2002.
Employment
Our worldwide employment (including consolidated subsidiaries) was approximately 45,900 at
December 31, 2004. This represents a 35% reduction from the number of people reported at the end of
2001, which is attributable to our restructuring activities and divestitures.
Environmental Compliance
We make capital expenditures in the normal course of business as necessary to ensure that our
facilities are in compliance with applicable environmental laws and regulations. The cost of
environmental compliance was not a material part of our capital expenditures and did not have a
material adverse effect on our earnings or competitive position in 2004. We do not anticipate that
future environmental compliance costs will be material. You can find more information in
Environmental Compliance and Remediation under Note 1. Summary of Significant Accounting
Policies and under Note 19. Commitments and Contingencies of Item 8 of this Form 10-K/A.
7
Risk Factors
Among the risks that could materially adversely affect our business, financial condition or
results of operations are the following:
Our business is affected by the cyclical nature of the OE markets that we serve. Our financial
performance depends, in large part, on the varying conditions in the global automotive, commercial
vehicle and off-highway OE markets that we serve. Demand in these markets fluctuates in response to
overall economic conditions and is particularly sensitive to changes in interest rate levels and,
in the vehicular markets, changes in fuel costs. Our sales of vehicular products are also impacted
by OE manufacturer inventory levels and production schedules. In North America, our largest market,
while light duty production levels have remained relatively stable for the past few years, the OE
manufacturers have increasingly used incentives to stimulate and maintain demand levels. Whether
these incentives and the demand levels can be maintained indefinitely is uncertain.
We are faced with increasing commodity costs that we may be unable to fully recover.
Increasing steel and other raw material costs had a significant impact on our results and those of
others in our industry in 2004. As a result of limited capacity and high demand, steel suppliers
began assessing price surcharges and increasing base prices during the fourth quarter of 2003. The
increased costs continued throughout 2004, impacting us most significantly during the second half
of the year. Our purchases of steel were approximately $1,700 in 2004, with about 30% in the form
of raw steel from mills and processors and the balance coming from components or products
containing steel. Compared to our costs at the end of 2003, steel cost surcharges and price
increases, net of recoveries from our customers, reduced our net income by $55 after tax in our
continuing operations during 2004, and we expect to experience an additional adverse impact during 2005.
We could be adversely affected if we experience shortages of components from our suppliers. We
spend approximately $4,500 annually for purchased goods and services. In an effort to manage and
reduce these costs, we have been consolidating our supply base. As a result, we are dependent on
single sources of supply for some components of our products. We select our suppliers based on
total value (including price, delivery and quality), taking into consideration their production
capacities and financial condition, and we expect that they will be able to support our needs.
However, there can be no assurance that strong demand, capacity limitations or other problems
experienced by our suppliers will not result in occasional shortages or delays in their supply of
components to us. If we were to experience a significant or prolonged shortage of critical
components from any of our suppliers, particularly those who are sole sources, and could not
procure the components from other sources, we would be unable to meet our production schedules for
some of our key products and to ship such products to our customers in timely fashion, which would
adversely affect our revenues, margins and customer relations.
A few customers account for a significant share of our business. Sales to Ford, General Motors
and DaimlerChrysler accounted for 44% of our sales in 2004 and sales to PACCAR, Navistar,
Renault-Nissan, Volvo Truck and Toyota accounted for another 18%. Sales to these customers are made
under various contracts with differing expiration dates, generally relating to particular vehicle
models. The loss of any of these companies as a customer, the loss of business with respect to one
or more of the vehicle models that use our products, or a significant decline in the production
levels of such vehicles could have an adverse effect on our business, results of operations and
financial condition.
We are faced with continued price reduction pressure from our customers. A challenge that we
and other suppliers to the vehicular markets face is the effect of continued price reduction
pressure from our customers. Our largest customers, the U.S.-based light vehicle OE manufacturers,
in particular have experienced market share erosion to non-U.S.-based light vehicle manufacturers
over the past few years, thereby putting pressure on their profitability. To the extent this trend
continues, we expect the price reduction pressures that we face will be ongoing. Our realignment
and outsourcing initiatives have helped position us for this situation. While ongoing cost
reduction and lean manufacturing programs are important to sustaining and improving our margins,
there is no assurance that we will be able to maintain or improve our historical levels of
profitability.
The competitive environment in our OE automotive and commercial vehicle sectors is evolving.
In recent years, the competitive environment among suppliers to the global OE manufacturers has
changed significantly as these
8
manufacturers have sought to outsource more vehicular components,
modules and systems. In addition, these sectors have experienced substantial consolidation. We
expect to respond to these changes in our markets through strategic alliances, joint ventures,
acquisitions and divestitures, as well as through other initiatives intended to maintain our
competitiveness. However, there is no assurance that our efforts will be successful or that new or
larger competitors will not significantly impact our business, results of operations and financial
condition.
Sources of financing may become unavailable to us. We have a long-term credit facility in the
amount of $400 which matures in March 2010. This facility requires us to attain specified financial
ratios as of the end of each quarter, including the ratio of net senior debt to tangible net worth;
the ratio of earnings before interest, taxes and depreciation and amortization (EBITDA) less
capital spend to interest expense; and the ratio of net senior debt to EBITDA, as such terms are
defined in the facility.
We have an accounts receivable securitization program that provides up to $200 to help meet
our periodic demands for short-term financing. The amounts available under this program are subject
to reduction based on adverse changes in our credit rating or those of our customers, customer
concentration levels or certain characteristics of the underlying accounts receivable. This program
is subject to termination by the lenders if our credit ratings are lowered below B1 by Moodys
Investor Service and B+ by Standard and Poors.
Because our financial performance is impacted by various economic, financial and industry
factors, we cannot say with certainty whether we will satisfy the covenants under these facilities
in the future. Noncompliance with these covenants would constitute an event of default, allowing
the lenders to accelerate the repayment of any borrowings outstanding under the facilities. While
no assurance can be given, we believe that we would be able to successfully negotiate amended
covenants or obtain waivers if an event of default were imminent; however, we might be required to
provide collateral to the lenders or make other financial concessions. Any default under our credit
facilities or any of our significant note agreements may result in defaults under our other debt
instruments. Our business, results of operations and financial condition could be adversely
affected if we were unable to successfully negotiate amended covenants or obtain waivers on
acceptable terms.
While we can give no assurances, we expect to be able to continue to secure short-term
financing, but may be forced to adjust our programs if adequate funds are not available on
acceptable terms or at all. In the event that we are unable to obtain short-term financing or such
financing is not available on acceptable terms, our business, results of operations and financial
condition may be adversely affected.
We may not realize the deferred tax assets carried on our balance sheet. We evaluate the
carrying value of our deferred tax assets quarterly. Excluding a capital loss carryforward
generated in 2002 in connection with the sale of one of our subsidiaries, the most significant
portion of our deferred tax assets consists of tax benefits recorded for operations in the United
States. Our net federal and state deferred tax assets in the U.S.
totaled $756 at December 31,
2004. To ensure realization of these assets, we must generate approximately $1,600 of pre-tax
income in future years, assuming a 35% federal statutory tax rate. Although we currently believe that it is
more likely than not that we will generate sufficient U.S.-based taxable income to realize these
deferred tax assets, the full realization of these assets is not assured. If, as a result of
changes in our competitive, operating, economic or regulatory environments, we conclude that it is
more likely than not that we will be unable to fully realize these assets, we would be required to
provide a full or partial valuation allowance against these deferred tax assets at that time.
Providing such a valuation allowance would have an adverse effect on net income and shareholders
equity, the amount of which is likely to be material.
We could be adversely affected by product liability claims, including those related to
asbestos exposure. Currently, product liability claims are not material to our financial condition.
However, we have exposure to asbestos-related claims and litigation because, in the past, some of
our automotive products contained asbestos. At the end of 2004, we had approximately 116,000 active
pending asbestos-related product liability claims, including 10,000 that were settled and awaiting
documentation and payment. We cannot estimate possible losses in excess of those for which we have
accrued because we cannot predict how many additional claims may be brought against us in the
future, the allegations in such claims or their probable outcomes. A substantial increase in the
number of new claims or the costs to resolve them or changes in the amount of available insurance
could adversely impact us, as could the enactment of currently proposed U.S. federal legislation
relating to asbestos personal injury claims.
9
We could be adversely impacted by environmental laws and regulations. Our operations are
subject to U.S. and non-U.S. environmental laws and regulations governing emissions to air;
discharges to water; the generation, handling, storage, transportation, treatment and disposal of
waste materials; and the cleanup of contaminated properties. Currently, environmental costs with
respect to our former, existing or subsequently acquired operations are not material, but there is
no assurance that we will not be adversely impacted by such costs, liabilities or claims in the
future either under present laws and regulations or those that may be adopted or imposed in the
future.
Available Information
We make available free of charge on or through our Internet website our annual report on Form
10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those reports
filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934
(Exchange Act) as soon as reasonably practicable after we electronically file such material with,
or furnish it to, the SEC. Our Internet address is http://www.dana.com.
Executive Officers
The following table contains information about our current executive officers and their
positions. All positions are with Dana unless otherwise indicated. The first five of these
individuals are currently members of Danas Executive Committee, which is responsible for our
corporate strategies and partnership relations, as well as the development of our people, policies
and philosophies.
|
|
|
|
|
|
|
Name |
|
Age |
|
Title |
Michael J. Burns
|
|
|
52 |
|
|
Chairman of the Board, Chief Executive Officer, President
and Chief Operating Officer |
Bernard N. Cole
|
|
|
62 |
|
|
President Heavy Vehicle Technologies and Systems Group |
Charles F. Heine
|
|
|
52 |
|
|
President Technology Development and Diversified Products |
James M. Laisure
|
|
|
53 |
|
|
President Automotive Systems Group |
Robert C. Richter
|
|
|
53 |
|
|
Vice President and Chief Financial Officer of Dana and
Chairman Dana Credit Corporation |
Richard J. Dyer
|
|
|
49 |
|
|
Chief Accounting Officer |
Mr. Burns has been Chief Executive Officer, President and a director of Dana since March 2004,
and Chairman of the Board and Chief Operating Officer since April 2004. He was previously President
of General Motors Europe from 1998 to 2004.
Mr. Cole has been President Heavy Vehicle Technologies and Systems Group since 2002. He was
previously President Commercial Vehicle Systems during 2002 and President Off-Highway Systems
Group from 1997 to 2002. He has been Chairman of Dana India Pvt. Ltd., a wholly-owned Dana
subsidiary, since 2001.
Mr. Heine has been President Technology Development and Diversified Products since 2001. He
was previously President Engine Systems Group from 1998 to 2001.
Mr. Laisure has been President Automotive Systems Group since March 2004. He was previously
President Engine and Fluid Management Group from 2001 to 2004, President Fluid Systems Group
from 2000 to 2001, and Group Vice President Fluid Systems Group from 1999 to 2000.
Mr. Richter has been Vice President and Chief Financial Officer of Dana since 1999 and
Chairman of Dana Credit Corporation since 2002.
Mr. Dyer has been Chief Accounting Officer since March 2005. He was previously
Director-Corporate Accounting from 2002 to 2005 and Manager-Corporate Accounting from 1997 to 2002.
Some of the above officers are appointed by the Board annually at its organizational meeting,
as provided in our By-Laws, and hold office until their successors are appointed or their earlier
death, retirement, resignation or
10
removal. Others are appointed by the Board or designated by the
Chief Executive Officer from time to time and serve, as applicable, at the pleasure of the Board or
the Chief Executive Officer.
Item 2 Properties
As shown in the following table, at December 31, 2004, our continuing operations had 254
manufacturing, distribution, sales branches and office facilities worldwide. We own the majority of
our manufacturing and larger distribution facilities. We lease certain manufacturing facilities and
most of our smaller distribution outlets, sales branches and offices.
Dana Facilities by Geographic Region
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North |
|
|
|
|
|
|
South |
|
|
Asia/ |
|
|
|
|
Type of Facility |
|
America |
|
|
Europe |
|
|
America |
|
|
Pacific |
|
|
Total |
|
Manufacturing |
|
|
90 |
|
|
|
39 |
|
|
|
29 |
|
|
|
11 |
|
|
|
169 |
|
Distribution |
|
|
18 |
|
|
|
1 |
|
|
|
14 |
|
|
|
|
|
|
|
33 |
|
Sales branches and offices |
|
|
34 |
|
|
|
9 |
|
|
|
3 |
|
|
|
6 |
|
|
|
52 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
142 |
|
|
|
49 |
|
|
|
46 |
|
|
|
17 |
|
|
|
254 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Item 3 Legal Proceedings
We are a party to various pending judicial and administrative proceedings arising in the
ordinary course of business. After reviewing the proceedings that are currently pending (including
the probable outcomes, reasonably anticipated costs and expenses, availability and limits of our
insurance coverage, and our established reserves for uninsured liabilities), we do not believe that
any liabilities that may result from these proceedings are reasonably likely to have a material
adverse effect on our liquidity, financial condition or results of operations.
Environmental Proceedings We previously reported an environmental proceeding involving our
plant on Sanford Street in Muskegon, Michigan. In 2002, that facility received a notice of an
enforcement action and proposed consent order from the Michigan Department of Environmental Quality
(MDEQ), alleging various air permit and rule violations. Negotiations with the MDEQ resulted in a
final consent order with a fine of $0.12. That consent order has been finalized and this matter is
now closed.
We have also reported an environmental matter in which the U.S. Department of Justice (DOJ)
proposed a consent decree and a fine in connection with alleged violations of the U.S. Clean Water
Act at our facility on Harvey Street in Muskegon, Michigan. We submitted a proposal to the DOJ to
undertake certain supplemental environmental projects to reduce or offset the amount of the
proposed fine. The DOJ reviewed our proposal and reduced the proposed fine to $0.15, taking into
account some of these projects and other mitigating factors. Discussions are continuing with the
DOJ to finalize the consent order for this matter.
Litigation We have previously reported various lawsuits that were filed in connection with
the $15.00 per share cash tender offer for all of the outstanding shares of our common stock that
was commenced by Delta Acquisition Corp., a subsidiary of ArvinMeritor, Inc. (ArvinMeritor), on
July 9, 2003, raised to $18.00 per share on November 17, 2003 and withdrawn on November 23, 2003
(the Offer). Of these lawsuits, two purported shareholder derivative actions filed against Dana and
its directors in 2003 remain pending. There have been no court filings or actions in either case
since September 2003. In the first case, In re Dana Corporation Shareholder Litigation, filed in
the Circuit Court for the City of Buena Vista, Virginia, the plaintiffs allege that Danas
director-defendants breached their fiduciary duties in connection with ArvinMeritors private
proposal in June 2003 and that the Offer and the disclosures in Danas Schedule 14D-9 omitted
certain material information. In the second case, Kincheloe v. Dana Corp., et al., filed in the
U.S. District Court for the Western District of Virginia, the plaintiffs alleged that Danas
director-defendants breached their fiduciary duties to Danas shareholders in connection with the
Offer. Dana and the director-defendants believe the allegations in both lawsuits are without merit.
11
You can find more information about our legal proceedings under Note 19. Commitments and
Contingencies in Item 8 and Managements Discussion and Analysis of Financial Condition and
Results of Operations in Item 7 of this Form 10-K/A.
Item 4 Submission of Matters to a Vote of Security Holders
-None-
12
PART II
|
|
|
Item 5 |
|
Market for Registrants Common Equity, Related Stockholder Matters and Issuer Purchase of
Equity Securities |
Our common stock is listed on the New York Stock Exchange and The Pacific Exchange. On
February 28, 2005, there were approximately 37,400 shareholders of record.
We have paid quarterly cash dividends on our common stock since 1942. Information regarding
the quarterly ranges of our stock price and dividends declared and paid during 2004 and 2003 is
presented in the following table.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Dividends |
|
|
|
Stock Price |
|
|
Declared and Paid |
|
|
|
2004 |
|
|
2003 |
|
|
|
|
|
|
|
Quarter Ended |
|
High |
|
|
Low |
|
|
Close |
|
|
High |
|
|
Low |
|
|
Close |
|
|
2004 |
|
|
2003 |
|
March 31 |
|
$ |
23.20 |
|
|
$ |
17.65 |
|
|
$ |
19.86 |
|
|
$ |
12.58 |
|
|
$ |
6.15 |
|
|
$ |
7.06 |
|
|
$ |
0.12 |
|
|
$ |
0.01 |
|
June 30 |
|
|
22.00 |
|
|
|
17.32 |
|
|
|
19.60 |
|
|
|
11.94 |
|
|
|
6.99 |
|
|
|
11.56 |
|
|
|
0.12 |
|
|
|
0.01 |
|
September 30 |
|
|
19.75 |
|
|
|
16.50 |
|
|
|
17.69 |
|
|
|
17.19 |
|
|
|
11.14 |
|
|
|
15.43 |
|
|
|
0.12 |
|
|
|
0.01 |
|
December 31 |
|
|
18.59 |
|
|
|
13.86 |
|
|
|
17.33 |
|
|
|
18.40 |
|
|
|
14.60 |
|
|
|
18.35 |
|
|
|
0.12 |
|
|
|
0.06 |
|
The following table provides information about our purchases of equity securities that are
registered pursuant to Section 12 of the Exchange Act during the quarter ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
Total Number |
|
|
|
|
|
|
of Shares |
|
|
Average Price |
|
Month |
|
Purchased |
|
|
Paid Per Share |
|
October 2004 |
|
|
277 |
|
|
$ |
20.81 |
|
December 2004 |
|
|
4,108 |
|
|
|
17.08 |
|
|
|
|
|
|
|
|
|
|
|
4,385 |
|
|
$ |
17.31 |
|
|
|
|
|
|
|
|
13
Item 6 Selected Financial Data
The following tables set forth selected financial information for our company. The financial
information for the years ended December 31, 2004, 2003 and 2002 and as of December 31, 2004 and
2003 has been derived from our restated consolidated financial statements included elsewhere in this
report. The financial information for the years ended 2001 and 2000 and as of December 31, 2002,
2001, and 2000, has also been restated, primarily for the matters
described in Note 2 to the consolidated financial statements. The historical selected financial information may not be representative of our future
performance and should be read in conjunction with the information contained in Managements
Discussion and Analysis of Financial Condition and Results of Operations and the consolidated
financial statements and related notes included in Items 7 and 8, respectively, of this Form
10-K/A.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
(Dollars in millions, except per share amounts) |
|
2004(a) |
|
|
2003(a) |
|
|
2002(a) |
|
|
2001(b) |
|
2000(b) |
|
|
Restated- See
Note 2 |
|
|
Restated- See
Note 2 |
|
|
Restated- See
Note 2 |
|
|
As
Reported |
|
|
As
Restated |
|
|
As
Reported |
|
|
As
Restated |
|
Summary of Operations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales |
|
$ |
9,048 |
|
|
$ |
7,918 |
|
|
$ |
7,507 |
|
|
$ |
7,480 |
|
|
$ |
7,476 |
|
|
$ |
9,282 |
|
|
$ |
9,279 |
|
Cost of Sales |
|
|
8,372 |
|
|
|
7,249 |
|
|
|
6,826 |
|
|
|
6,844 |
|
|
|
6,822 |
|
|
|
8,121 |
|
|
|
8,108 |
|
Pre-Tax Income (Loss) of Continuing Operations |
|
|
(180 |
) |
|
|
80 |
|
|
|
(118 |
) |
|
|
(348 |
) |
|
|
(338 |
) |
|
|
385 |
|
|
|
399 |
|
Income (Loss) from Continuing Operations |
|
|
66 |
|
|
|
171 |
|
|
|
18 |
|
|
|
(205 |
) |
|
|
(197 |
) |
|
|
280 |
|
|
|
289 |
|
Income (Loss) from Discontinued Operations |
|
|
(4 |
) |
|
|
57 |
|
|
|
49 |
|
|
|
(93 |
) |
|
|
(64 |
) |
|
|
54 |
|
|
|
28 |
|
Effect of Change of Accounting |
|
|
|
|
|
|
|
|
|
|
(220 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Income (Loss) |
|
|
62 |
|
|
|
228 |
|
|
|
(153 |
) |
|
|
(298 |
) |
|
|
(261 |
)(c) |
|
|
334 |
|
|
|
317 |
(d) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (Loss) per Common Share Basic |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing Operations |
|
|
0.44 |
|
|
|
1.15 |
|
|
|
0.12 |
|
|
|
(1.38 |
) |
|
|
(1.34 |
) |
|
|
1.84 |
|
|
|
1.90 |
|
Discontinued Operations |
|
|
(0.03 |
) |
|
|
0.39 |
|
|
|
0.32 |
|
|
|
(0.63 |
) |
|
|
(0.43 |
) |
|
|
.36 |
|
|
|
0.18 |
|
Effect of Change in Accounting |
|
|
|
|
|
|
|
|
|
|
(1.48 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Income (Loss) |
|
|
0.41 |
|
|
|
1.54 |
|
|
|
(1.04 |
) |
|
|
(2.01 |
) |
|
|
(1.77 |
) |
|
|
2.20 |
|
|
|
2.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (Loss) per Common Share Diluted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing Operations |
|
|
0.44 |
|
|
|
1.14 |
|
|
|
0.12 |
|
|
|
(1.38 |
) |
|
|
(1.33 |
) |
|
|
1.83 |
|
|
|
1.89 |
|
Discontinued Operations |
|
|
(0.03 |
) |
|
|
0.39 |
|
|
|
0.32 |
|
|
|
(.63 |
) |
|
|
(0.43 |
) |
|
|
.35 |
|
|
|
0.18 |
|
Effect of Change in Accounting |
|
|
|
|
|
|
|
|
|
|
(1.47 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Income (Loss) |
|
|
0.41 |
|
|
|
1.53 |
|
|
|
(1.03 |
) |
|
|
(2.01 |
) |
|
|
(1.76 |
) |
|
|
2.18 |
|
|
|
2.07 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Dividends per Common Share |
|
|
0.48 |
|
|
|
0.09 |
|
|
|
0.04 |
|
|
|
.94 |
|
|
|
0.94 |
|
|
|
1.24 |
|
|
|
1.24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common Stock Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average
Number of Shares Outstanding (in millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
149 |
|
|
|
148 |
|
|
|
148 |
|
|
|
148 |
|
|
|
148 |
|
|
|
152 |
|
|
|
152 |
|
Diluted |
|
|
151 |
|
|
|
149 |
|
|
|
149 |
|
|
|
148 |
|
|
|
148 |
|
|
|
153 |
|
|
|
153 |
|
Stock Price |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High |
|
$ |
23.20 |
|
|
$ |
18.40 |
|
|
$ |
23.22 |
|
|
$ |
26.90 |
|
|
$ |
26.90 |
|
|
$ |
33.25 |
|
|
$ |
33.25 |
|
Low |
|
|
13.86 |
|
|
|
6.15 |
|
|
|
9.28 |
|
|
|
10.25 |
|
|
|
10.25 |
|
|
|
12.81 |
|
|
|
12.81 |
|
Close |
|
|
17.33 |
|
|
|
18.35 |
|
|
|
11.76 |
|
|
|
13.88 |
|
|
|
13.88 |
|
|
|
15.31 |
|
|
|
15.31 |
|
14
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, |
|
(Dollars in millions, except per share amounts) |
|
2004(a) |
|
|
2003(a) |
|
|
2002(a) |
|
|
2001(b) |
|
|
2000(b) |
|
|
|
Restated- See
Note 2 |
|
|
Restated- See
Note 2 |
|
|
Restated- See
Note 2 |
|
|
As
Reported |
|
|
As
Restated |
|
|
As
Reported |
|
|
As
Restated |
|
Summary of Financial Condition: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Assets |
|
$ |
9,019 |
|
|
$ |
9,485 |
|
|
$ |
9,515 |
|
|
$ |
10,207 |
|
|
$ |
10,124 |
|
|
$ |
11,236 |
|
|
$ |
11,132 |
|
Short-Term Debt |
|
|
155 |
|
|
|
493 |
|
|
|
287 |
|
|
|
1,120 |
|
|
|
1,120 |
|
|
|
1,945 |
|
|
|
1,945 |
|
Long-Term Debt |
|
|
2,054 |
|
|
|
2,605 |
|
|
|
3,215 |
|
|
|
3,008 |
|
|
|
3,008 |
|
|
|
2,649 |
|
|
|
2,649 |
|
Total Shareholders Equity |
|
|
2,411 |
|
|
|
2,050 |
|
|
|
1,450 |
|
|
|
1,958 |
|
|
|
1,913 |
|
|
|
2,628 |
|
|
|
2,558 |
(e) |
Book Value per Common Share |
|
|
16.19 |
|
|
|
13.85 |
|
|
|
9.79 |
|
|
|
13.18 |
|
|
|
12.93 |
|
|
|
17.77 |
|
|
|
16.82 |
|
|
|
|
(a) |
|
This Selected Financial Data has been derived from
the companys financial statements which, as described in Note 2
to the consolidated financial statements contained in Item 8 of
this Form 10-K/A, have been restated. |
|
(b) |
|
This Selected Financial Data has been restated
primarily for the matters described in Note 2 to the
consolidated financial statements contained in Item 8 of this
Form 10-K/A. |
|
(c) |
|
Net loss as originally reported was $298. The primary items restated were in
discontinued operations where restated income, after-tax, increased
$29 ($0.20 per share). The restatements in
discontinued operations were principally to correct reductions to income for warranty and
inventory reserves recorded in 2001 which should have been recognized in earlier periods. |
|
(d) |
|
Net income as originally reported was $334. The primary items restated were in discontinued
operations where income, after-tax, decreased $26 ($0.18 per share). The restatements in discontinued
operations were principally to reduce income for under accrual of liabilities for customer
rebates and sales returns and for adjustments to remanufactured core inventory and associated
liabilities. |
|
(e) |
|
As described in Note 2 of the consolidated financial statements included in this report,
out-of-period items were corrected as part of the restatement. The restatement of these items
affected the timing of reported income, but did not significantly impact the cumulative net income for the
periods affected. In this regard, $56 of the out-of-period corrections related to
periods prior to 2000. This amount has been reflected in Shareholders Equity as a reduction
to beginning retained earnings in 2000. The items applicable to
years prior to 2000 were primarily to adjust for inventory valuation
reserves, customer rebates and allowances and other accruals, which
were determined to be attributable to prior periods as a result of
stand alone audits of sold businesses. These were largely accrued in 2000 - 2002 giving rise
to offsetting increases to originally reported income in these years
(See (a) and (b) above and Note 2 to the consolidated financial
statements included in Item 8 of this report.) |
SFAS No. 142, Goodwill and Other Intangible Assets, which we adopted effective January 1,
2002, does not provide for restatement of prior periods. The amounts below present the amount of
goodwill amortization, net of the related income-tax benefits, included in reported net income
(loss) and pro forma net income (loss) as if SFAS No. 142 had been adopted prior to the earliest
year presented.
|
|
|
|
|
|
|
|
|
|
|
2001 |
|
|
2000 |
|
Net income (loss) |
|
$ |
(261 |
) |
|
$ |
317 |
|
Goodwill amortization |
|
|
32 |
|
|
|
33 |
|
|
|
|
|
|
|
|
Adjusted net income (loss) |
|
$ |
(229 |
) |
|
$ |
350 |
|
|
|
|
|
|
|
|
Item 7 Managements Discussion and Analysis of Financial Condition and Results of Operations
(Dollars in millions)
Restatement
As discussed more fully in Note 2 in Item 8 of this Form 10-K/A, we have restated our
previously issued consolidated financial statements for the first and second quarters of 2005 and
for years 2002 through 2004, as well as our financial results for years 2000 and 2001.
This discussion and analysis (MD&A) should be read in conjunction with the restated
consolidated financial statements and notes appearing in Item 8
of this Form 10-K/A.
15
Overview
Strategic Actions
During the past year, we made significant moves to sharpen our strategic focus on global
original equipment customers in the light vehicle, commercial vehicle and off-highway markets. We
simplified our business structure by reducing the number of business units from three
market-focused groups to two Automotive Systems and Heavy Vehicle Technologies and Systems. In
November 2004, we completed the sale of substantially all of our former Automotive Aftermarket
Group, which had sales of more than $2,000 in 2003 and employed approximately 14,000 people.
A number of non-strategic businesses were also divested in 2003 and 2002. In June 2003, we
completed the sale of our engine management aftermarket business, which had annual sales of
approximately $300. In the fourth quarter of 2002, we completed the divestiture of several
businesses with aggregate sales exceeding $500, including the Boston Weatherhead industrial hose
and fitting operations and the brake and clutch actuation systems operations of FTE. During the
last three years, we have divested businesses that previously reported annual sales of more than
$3,000.
Additionally, in 2001 we began to divest a major portion of our leasing operation, Dana Credit
Corporation (DCC). Through the end of 2004, divestitures and normal run-off have reduced DCCs
portfolio assets by $1,370. We expect continued asset dispositions over the next few years.
As a result of divesting these non-strategic businesses, we have been able to significantly
strengthen our balance sheet. Our consolidated debt at the end of 2004 is nearly $900 lower than at
the end of 2003. At December 31, 2004, our consolidated net
debt-to-capital ratio is 40% compared
to 54% at the end of 2003. Additionally, we made an extra contribution of $198 to our pension funds
in 2004. Our improved balance sheet served as a catalyst for two major credit rating agencies
elevating us to investment grade. Our strengthened financial position will allow us to pursue
reinvestment opportunities in our core businesses.
Strategic Partnerships
Strategic alliances continue to be an important component of our strategy, either in
supporting our global expansion, enhancing our technology or improving our cost competitiveness.
During 2003, we signed a new joint venture agreement with GETRAG (one of our European
partners) and Volvo Car Corporation to produce all-wheel-drive systems in Europe. Another important
strategic partnership entered in 2003 was our agreement with the United Auto Workers. This
agreement established collective bargaining and representation principles governing our automotive
assembly and manufacturing facilities in the United States (U.S.) that serve DaimlerChrysler AG,
Ford Motor Company and General Motors Corporation. The cooperative approach embodied in this
agreement is expected to contribute to our business growth, improve our productivity and enhance
our operational cost efficiency.
In 2004, we formed a North American joint venture with Bendix Commercial Vehicle Systems LLC,
a member of Knorr-Bremse Group. This joint venture integrates the braking systems expertise from
Bendix and Knorr-Bremse with our axle and brake integration capability.
During the first half of 2005, we expect to finalize our previously announced joint venture
with Dongfeng Motor Co., Ltd., to develop and produce commercial vehicle products, primarily axles,
in China.
Strategic Goals
Our strategies include achieving profitable sales growth, accelerating cost and productivity
initiatives and maintaining a strong balance sheet. With regard to revenue, our objective is to
grow our sales at twice the rate of the global vehicle market. We accomplished that in 2004 with a
sales increase of 14%. In addition to growing revenues, we are targeting both geographic and
customer diversification. Whereas approximately 35% of our current sales are
16
outside North America,
our goal is to achieve 50% by 2009. The traditional Detroit Big 3 automotive companies currently
account for approximately 44% of our sales. While we expect to grow the volume of business with the
Big 3, we are striving to grow at a faster rate with other customers.
To improve our competitiveness, we are aggressively pursuing cost reductions and productivity
gains. In the past, we have operated as a decentralized company. Today, were driving more
standardization across the organization, leveraging our purchasing and administrative activities,
and deploying lean manufacturing as well as value analysis/value engineering globally. Becoming
more cost competitive is essential to achieving our growth objectives.
Market Outlook
Based on 2004, sales to our three key markets approximate: 60% to light vehicle, 25% to
commercial vehicle and 15% to off-highway. Our industry is prone to fluctuations in demand over the
business cycle. Production levels in our key markets for the past three years, along with Danas
outlook for 2005, are shown below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Production in Units |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Danas |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outlook |
|
|
|
2002 |
|
|
2003 |
|
|
2004 |
|
|
2005 |
|
Light vehicle (in millions): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
|
16.4 |
|
|
|
15.9 |
|
|
|
15.8 |
|
|
|
15.8 |
|
Europe |
|
|
20.8 |
|
|
|
19.6 |
|
|
|
20.5 |
|
|
|
20.7 |
|
Asia Pacific |
|
|
18.1 |
|
|
|
20.5 |
|
|
|
21.8 |
|
|
|
22.7 |
|
South America |
|
|
1.9 |
|
|
|
1.9 |
|
|
|
2.4 |
|
|
|
2.6 |
|
Commercial Vehicle (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Class 5-7 |
|
|
189 |
|
|
|
196 |
|
|
|
232 |
|
|
|
256 |
|
Class 8 |
|
|
181 |
|
|
|
177 |
|
|
|
259 |
|
|
|
293 |
|
Off-Highway (in thousands)* |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
|
260 |
|
|
|
281 |
|
|
|
325 |
|
|
|
353 |
|
Europe |
|
|
466 |
|
|
|
452 |
|
|
|
450 |
|
|
|
453 |
|
Asia Pacific |
|
|
443 |
|
|
|
480 |
|
|
|
526 |
|
|
|
549 |
|
South America |
|
|
55 |
|
|
|
61 |
|
|
|
65 |
|
|
|
69 |
|
|
|
|
* |
|
Wheeled vehicles in construction, agriculture, mining, material handling and forestry
applications. |
North American light-duty production levels have been relatively stable over the past few
years. A significant development in this market since 2001 has been the increased use of incentives
by our customers to stimulate and maintain demand levels, although recent trends have suggested
that incentives may be having less of an impact on consumer demand. Dealer inventories of light
vehicles at the end of 2004 were somewhat higher than normal for December. As such, overall market
indicators point to a relatively flat 2005 in both North America and Europe.
A challenge that we and others in the light vehicle market face is the continued price
reduction pressure from our customers. Our largest customers in this market the U.S.-based
original equipment manufacturers have experienced market share loss to other international light
vehicle manufacturers over the past few years, thereby adding pressure on their profitability. To
the extent that this trend continues, we expect the price reduction demands on us to continue. Our
restructuring, divestitures and outsourcing initiatives have helped position us for this
increasingly competitive landscape. Ongoing cost reduction programs, like our lean manufacturing
and Six Sigma Black Belt programs, will continue to be important to sustaining and improving our
margins.
The commercial vehicle market hit the bottom of its business cycle in 2001 and has rebounded
during the past three years. Orders in both the medium- and heavy-duty North American markets have
been strong, outpacing production and pushing the unfilled order backlog higher. The fundamentals
in this market point to a strong 2005.
17
In our other markets off-highway, European commercial vehicles and light vehicles in the
Asia Pacific and South American regions we expect either stable or improving production demand in
2005.
Rising Commodity Prices
Higher steel and other metal costs had a significant impact on our 2004 financial results. Net
of amounts recovered from our customers, steel costs reduced our 2004 net income by approximately
$70 $55 in continuing operations and $15 in discontinued operations. Steel prices increased over
the course of 2004 with over 75% of the impact occurring in the second half of the year. Although
the market price for scrap steel has come down recently, the impact on the steel prices charged by
our supply base remains uncertain. Assuming a continuation of steel prices in effect during the
fourth quarter of 2004 and to date in 2005, higher steel costs are expected to further reduce 2005
net income of our continuing operations as measured against 2003 year-end price levels.
New Business
In the OE vehicular business, new programs are generally awarded to suppliers well in advance
of the expected start of production. With shorter design cycles, the amount of lead time varies
based on the nature of the product, size of the program and required start-up investment. The
awarding of new business often coincides with model changes on the part of vehicle manufacturers.
Given our past experience and our focus on quality, delivery and service, we expect to retain any
awarded business over the vehicle life, which is typically several years.
During 2004, more than $400 of our sales increase resulted from the addition of net new
business. During 2004, we added approximately $700 in incremental new business new business
opportunities in excess of lost business through 2007. At January 31, 2005, the aggregate amount
of new business over the next three years included $410 coming on stream in 2005, another $250 in
2006 and an additional $300 in 2007.
Other Key Factors
In our markets, concentration of business with certain customers is common, so our efforts to
achieve additional diversification are important. In the light vehicle market, we have been
successful in gaining new business with several international manufacturers over the past few
years. We expect greater customer diversity as more of this business comes on stream and we gain
additional business with these customers.
Broadening our global presence will also be increasingly important in the months ahead. Global
sourcing presents opportunities to improve our competitive cost position, as well as take advantage
of higher expected growth in emerging markets such as China and India. Another key factor in our
future success is technology. We are continuing to invest in advanced product and process
technologies as we believe that they, as much as any factor, are critical to improving our
competitive position and profitability. In keeping with these efforts, our recent moves to focus
even more on our core original equipment markets will enable us to capitalize on the continuing
trends toward modularity and systems integration in these markets.
Summary
Over the last several years, we have repositioned the organization through divestitures,
realignment, outsourcing and strategic partnerships to be more strategically focused and more
competitive. In the process, we have downsized from a company with sales in excess of $13,000
(before adjustments to reflect discontinued businesses) to a company with 2004 sales of slightly
more than $9,000. At the same time, we have improved our overall profitability and financial
position. With a more focused strategy and improved financial situation, we are better positioned
to grow the business in our core markets.
18
Liquidity and Capital Resources
Cash Flows (2004 versus 2003)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Cash Flows from Operating Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
62 |
|
|
$ |
228 |
|
|
$ |
(166 |
) |
Depreciation and amortization |
|
|
358 |
|
|
|
394 |
|
|
|
(36 |
) |
Loss (gain) on note repurchases |
|
|
96 |
|
|
|
(9 |
) |
|
|
105 |
|
Deferred income taxes |
|
|
(125 |
) |
|
|
(35 |
) |
|
|
(90 |
) |
Unremitted earnings of affiliates |
|
|
(36 |
) |
|
|
(49 |
) |
|
|
13 |
|
Losses (gains) on divestitures and asset sales |
|
|
18 |
|
|
|
(38 |
) |
|
|
56 |
|
Asset impairment charges |
|
|
37 |
|
|
|
21 |
|
|
|
16 |
|
Minority
interest |
|
|
13 |
|
|
|
9 |
|
|
|
4 |
|
|
|
|
|
|
|
423 |
|
|
|
521 |
|
|
|
(98 |
) |
Increase in working capital |
|
|
(294 |
) |
|
|
(143 |
) |
|
|
(151 |
) |
Other |
|
|
(56 |
) |
|
|
(28 |
) |
|
|
(28 |
) |
|
|
|
Cash flows from operating activities |
|
$ |
73 |
|
|
$ |
350 |
|
|
$ |
(277 |
) |
|
|
|
Net
income of $62 reported for 2004 reflects a substantial decline from
the $228 reported a
year ago. Included among the factors driving the decline were two significant transactions that
provide greater financial and operating flexibility as we enter 2005. First is the divestiture of
our automotive aftermarket businesses that we completed in November. Second is the repurchase of
nearly $900 of our notes, funded with a portion of the proceeds from the divestiture and the
issuance of $450 of 5.85% notes due in January 2015. Including the related expenses incurred
throughout 2004, the divestiture reduced net income by $43. The notes, which were issued in 2001
and 2002 when we had fallen below an investment grade rating, were repurchased at a substantial
premium. After considering valuation adjustments, unamortized issuance costs and other related
balance sheet items, we recognized an after-tax loss of $96 on the transaction. The cash impact of
these items is described below.
Depreciation and amortization declined again in 2004, the result of tightened capital spend
and recent divestitures. Deferred income tax benefits, which do not impact cash, are also a
significant element of the net charges related to the note repurchase, divestitures and asset sales
and impairments, which are presented net of the related tax benefits. Other deferred tax benefits,
recognized in 2004 but not benefiting cash flow, totaled $125. The amount by which equity earnings
exceeded dividends received from our equity affiliates decreased by
$13 in 2004. The amount of
impairment charges added back as a non-cash item increased in 2004. Our working capital rose
significantly in 2004. Robust sales late in the year and a tendency to inventory higher quantities
of steel were key elements in the increase in accounts
receivable and inventory which were the primary reasons for the $294 increase in working capital. Other receivables at the end of 2004 included a
higher amount recoverable from insurers, as the settlement agreement entered in December with a
number of our carriers is expected to accelerate the payment of claims. Working capital in 2004 and
2003 was negatively affected by payments against restructuring accruals of $83 and $145,
respectively. Overall, cash flows from operations totaled $73 in 2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Cash Flows from Investing Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Purchases of property, plant and equipment |
|
$ |
(329 |
) |
|
$ |
(323 |
) |
|
$ |
(6 |
) |
Divestitures |
|
|
968 |
|
|
|
145 |
|
|
|
823 |
|
Proceeds from sales of leasing subsidiary assets |
|
|
289 |
|
|
|
193 |
|
|
|
96 |
|
Proceeds from sales of other assets |
|
|
61 |
|
|
|
89 |
|
|
|
(28 |
) |
Other |
|
|
(73 |
) |
|
|
90 |
|
|
|
(163 |
) |
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities |
|
$ |
916 |
|
|
$ |
194 |
|
|
$ |
722 |
|
|
|
|
|
|
|
|
|
|
|
Capital
spending rose less than two percent in 2004 and remained below depreciation expense
for the year. The 2004 outlays were again focused on opportunities to leverage technology and
support new customer programs.
19
Capital spending in 2005 is expected to remain flat overall, suggesting an increase of about
$30 for our existing operations after factoring in the sale of the automotive aftermarket
businesses.
The sale of
the automotive aftermarket businesses in November 2004 represents the largest
divestiture in our history. The transaction generated cash proceeds of $968 at closing.
Supplementing those proceeds was the $61 of cash generated on asset sales within the manufacturing
operations. We also continued to reduce our lease investment portfolio at DCC, generating $289 from
sales of those assets in 2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Cash Flows from Financing Activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net change in short-term debt |
|
$ |
(31 |
) |
|
$ |
(113 |
) |
|
$ |
82 |
|
Issuance of long-term debt |
|
|
455 |
|
|
|
|
|
|
|
455 |
|
Payments and repurchases of long-term debt |
|
|
(1,457 |
) |
|
|
(272 |
) |
|
|
(1,185 |
) |
Dividends paid |
|
|
(73 |
) |
|
|
(14 |
) |
|
|
(59 |
) |
Other |
|
|
16 |
|
|
|
17 |
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
Cash flows used in financing activities |
|
$ |
(1,090 |
) |
|
$ |
(382 |
) |
|
$ |
(708 |
) |
|
|
|
|
|
|
|
|
|
|
In December 2004, we used $1,086 of cash, including the proceeds from the issuance of $450 of
new notes, to repurchase $891 face value of our March 2010 and August 2011 notes. Prior to the
fourth quarter, we had used available cash to meet scheduled maturities of long-term debt $239 on
the manufacturing side and $166 within DCC. In 2003, we spent $140 to repurchase notes having a
face amount of $158, generating a pre-tax gain of $15 after considering the unamortized issuance
costs and original issuance discount. Maintaining a quarterly dividend rate of $.12 per share
throughout 2004 pushed dividends up by $59.
Managing our cash remains a high priority. Our estimate of cash outlays related to
restructuring activities is $58 for 2005 and we expect to reduce working capital, exclusive of our
restructuring activities, by $100 based on the projected levels of production for 2005. Capital
spending is expected to approximate the 2004 outflows.
Financing Activities Committed and uncommitted credit lines enable us to make borrowings to
supplement the cash flow generated by our operations. Excluding DCC, we had committed and
uncommitted borrowing lines of $1,469 at December 31, 2004. This amount included our five-year
credit facility in the amount of $400, which was to mature in November 2005. This facility
contained certain financial covenants which we were in compliance with as of the end of the year.
On March 4, 2005, we entered into a new bank facility, also for $400, that will
mature on March 4, 2010 and replaces the five-year credit facility. The interest rates under this
new facility equal the London interbank offered rate (LIBOR) or the prime rate, plus a spread that
varies depending on our credit ratings. Danas new long-term credit facility requires us to improve
upon specified financial ratios as of the end of calendar quarters, including the ratio of net
senior debt to tangible net worth; the ratio of earnings before interest, taxes and depreciation
and amortization (EBITDA) less capital spend to interest expense; and the ratio of net senior debt
to EBITDA. Specifically, the ratios are: (i) net senior debt to tangible net worth of not more than
1.10:1; (ii) EBITDA (as defined in the facility) minus capital expenditures to interest expense of
not less than 2.00:1 through September 30, 2005 and 2.50:1 thereafter; and (iii) net senior debt to
EBITDA of not greater than 2.75:1 through September 30, 2005 and 2.50:1 thereafter. The ratio
calculations are based on Danas consolidated financial statements with DCC accounted for on an
equity basis.
We also have an accounts receivable securitization program. That program was modified in early
January 2005 to reduce the maximum available under it from $400 to $200. The amounts available
under the program are subject to reduction based on adverse changes in the credit ratings of our
customers, customer concentration levels or certain characteristics of the underlying accounts
receivable.
At the end of 2004, borrowings outstanding under the various Dana lines consisted of $98 drawn
against uncommitted lines. No amounts were outstanding under the accounts receivable program or the
bank facility.
20
DCC, no longer having a need to borrow short-term funds, allowed its committed bank facility
to expire in June 2004.
During
2001, Dana issued $575 and 200 of 9% unsecured notes due August 15, 2011. During
2002, we issued $250 of 10.125% unsecured notes due March 15, 2010. The indenture agreements
related to these notes placed certain limits on the borrowings, payments and transactions that we
could undertake. In December 2004, using a portion of the cash received from the sale of the
majority of our automotive aftermarket businesses and the proceeds of an issue of $450 of 5.85%
unsecured notes due January 15, 2015, we tendered for and repurchased $891 (or the equivalent) of
the March 2010 and August 2011 notes. Specifically, we repurchased $175 of the March 2010 notes and
$460 and 193 (the equivalent of $256) of the August 2011 notes. As part of the tender process,
the respective note holders consented to the modification of the indentures governing the March
2010 and August 2011 notes, effectively eliminating the limits on borrowings, payments and
transactions that we could undertake.
Because our financial performance is impacted by various economic, financial and industry
factors, we cannot say with certainty whether we will satisfy the covenants under these credit
facilities in the future. Noncompliance with these covenants would constitute an event of default,
allowing the lenders to accelerate the repayment of any borrowings outstanding under the
facilities. While no assurance can be given, we believe that we would be able to successfully
negotiate amended covenants or obtain waivers if an event of default were imminent; however, we
might be required to provide collateral to the lenders or make other financial concessions. Default
under the credit facilities or any of our significant note agreements may result in defaults under
our other debt instruments. Our business, results of operations and financial condition could be
adversely affected if we were unable to successfully negotiate amended covenants or obtain waivers
on acceptable terms.
Based on our rolling six-quarter forecast, we expect our cash flows from operations, combined
with these credit facilities and the accounts receivable securitization program, to provide
sufficient liquidity to fund our debt service obligations, projected working capital requirements,
restructuring obligations and capital spending for a period that includes the next twelve months.
Refer also to Financing Update in Note 2.
Hedging Activities At December 31, 2004, we had a number of open forward currency contracts
to hedge against certain anticipated net purchase and sale commitments. These contracts are for a
short duration and none of the contracts open at December 31, 2004 extends beyond January 2006. The
net fair value of these contracts is a favorable amount approximating $2. These contracts have been
valued by independent financial institutions using the exchange spot rate on December 31, 2004,
plus or minus quoted forward basis points, to determine a settlement value for each contract.
In order to provide a better balance of fixed and variable rate debt, we have interest rate
swap agreements in place to effectively convert the fixed interest rate on certain of our notes to
variable rates. These swap agreements have been designated as fair value hedges and the impact of
the change in their value is offset by an equal change in the carrying value of the notes. Under
the current agreements, we receive a fixed rate of 9.0% on an aggregate notional amount of $114 and
we pay a variable rate based on LIBOR, plus a spread. As of December 31, 2004, the average variable
rate under these agreements approximated 7.49%. These agreements expire in August 2011, coinciding
with the terms of the hedged notes. Based on the aggregate fair value of these agreements at
December 31, 2004, we recorded a non-current liability of $1 and offset the carrying value of
long-term debt. This adjustment of long-term debt, which does not affect the scheduled principal
payments, will fluctuate with the fair value of the swap agreements and will not be amortized if
the swap agreements remain open. The fair values of the swap agreements were determined by
obtaining pricing estimates from independent financial institutions.
In 2003 and 2002, we received $90 in connection with terminating swap agreements. Because
these agreements had been designated as fair value hedges of the corresponding notes, the carrying
value of the notes had been adjusted to offset the recent increases in the fair value of the swap
agreements. This valuation adjustment was being amortized as a reduction of interest expense over
the remaining life of the notes. In connection with our repurchase of approximately $900 of these
notes in December 2004, we reduced the remaining valuation adjustment by $52. This served to offset
a portion of the premium paid for the notes.
21
Cash Obligations Under various agreements, we are obligated to make future cash payments in
fixed amounts. These include payments under our long-term debt agreements, rent payments required
under operating lease agreements and payments for equipment, other fixed assets and certain raw
materials.
The following table summarizes our fixed cash obligations over various future periods.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due by Period |
|
|
|
|
|
|
|
Less than |
|
|
|
|
|
|
4-5 |
|
|
After 5 |
|
Contractual Cash Obligations |
|
Total |
|
|
1 Year |
|
|
1-3 Years |
|
|
Years |
|
|
Years |
|
Principal of Long-Term Debt |
|
$ |
2,111 |
|
|
$ |
57 |
|
|
$ |
451 |
|
|
$ |
506 |
|
|
$ |
1,097 |
|
Operating Leases |
|
|
402 |
|
|
|
80 |
|
|
|
125 |
|
|
|
87 |
|
|
|
110 |
|
Unconditional Purchase Obligations |
|
|
238 |
|
|
|
192 |
|
|
|
46 |
|
|
|
|
|
|
|
|
|
Other Long-Term Liabilities |
|
|
1,383 |
|
|
|
211 |
|
|
|
260 |
|
|
|
265 |
|
|
|
647 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Contractual Cash Obligations |
|
$ |
4,134 |
|
|
$ |
540 |
|
|
$ |
882 |
|
|
$ |
858 |
|
|
$ |
1,854 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The unconditional purchase obligations presented are comprised principally of commitments for
procurement of fixed assets and the purchase of raw materials.
We have a number of sourcing arrangements with suppliers for various component parts used in
the assembly of certain of our products. These arrangements include agreements to procure certain
outsourced components that we had manufactured ourselves in earlier years. These agreements do not
contain any specific minimum quantities that we must order in any given year, but generally require
that we purchase the specific component exclusively from the supplier over the term of the
agreement. Accordingly, our cash obligation under these agreements is not fixed. However, if we
were to estimate volumes to be purchased under these agreements based on our forecasts for 2005 and
assume that the volumes were constant over the respective contract periods, the annual purchases
from those agreements where we estimate the annual volume would exceed $20 would be as follows:
$521 in 2005; $835 in 2006 and 2007 combined; $727 in 2008 and 2009 combined; and $824 thereafter.
Other Long-Term Liabilities include estimated obligations under our retiree healthcare
programs and the estimated 2005 contribution to our U.S. defined benefit pension plans. Obligations
under the retiree healthcare programs are not fixed commitments and will vary depending on various
factors, including the level of participant utilization and inflation. Our estimates of the
payments to be made through 2009 considered recent payment trends and certain of our actuarial
assumptions. We have not estimated pension contributions beyond 2005 due to the significant impact
that return on plan assets and changes in discount rates might have on such amounts.
In addition to fixed cash commitments, we may have future cash payment obligations under
arrangements where we are contingently obligated if certain events occur or conditions are present.
We have guaranteed $1 of short-term borrowings of a non-U.S. affiliate accounted for under the
equity method of accounting.
We procure tooling from a variety of suppliers. In certain instances, in lieu of making
progress payments on the tooling, we may guarantee a tooling suppliers obligations under its
credit facility secured by the specific tooling purchase order. Our Board authorization permits us
to issue tooling guarantees up to $80 for these programs. At December 31, 2004, there were no
guarantees outstanding under this program. We expect activity under this program in 2005 beginning
in the first quarter.
Dana has guaranteed the performance of a wholly-owned consolidated subsidiary under several
operating leases. The operating leases require the subsidiary to make monthly payments at specified
amounts and guarantee, up to a stated amount, the residual value of the assets at the end of the
lease. The guarantees are for periods of from five to seven years or until termination of the
lease. Dana has recorded a liability and corresponding prepaid amount of $3 relating to these
guarantees. In the event of a default by our subsidiary the parent would be required to fulfill the
obligations under the operating lease.
At December 31, 2004, we maintained cash balances of $105 on deposit with financial
institutions, of which $89 may not be withdrawn, to support surety bonds and provide credit
enhancements for certain lease agreements. These surety bonds enable us to self-insure our workers
compensation obligations. We accrue the estimated liability for
22
workers compensation claims,
including incurred but not reported claims. Accordingly, no significant impact on our
financial condition would result if the surety bonds were called. In light of the improvement
in our credit ratings in 2004, we plan to pursue a reduction of certain of these arrangements.
In connection with certain of our divestitures, there may be future claims and proceedings
instituted or asserted against us relative to the period of our ownership or pursuant to
indemnifications or guarantees provided in connection with the respective transactions. The
estimated maximum potential amount of payments under these obligations is not determinable due to
the significant number of divestitures and lack of a stated maximum liability for certain matters.
In some cases, we have insurance coverage available to satisfy claims related to the divested
businesses. We believe that payments, if any, in excess of amounts provided or insured related to
such matters are not reasonably likely to have a material adverse effect on our liquidity,
financial condition or results of operations.
Contingencies We are a party to various pending judicial and administrative proceedings
arising in the ordinary course of business. These include, among others, proceedings based on
product liability claims and alleged violations of environmental laws. We have reviewed our pending
legal proceedings, including the probable outcomes, our reasonably anticipated costs and expenses,
the availability and limits of our insurance coverage, and our established reserves for uninsured
liabilities. We do not believe that any liabilities that may result from these proceedings are
reasonably likely to have a material adverse effect on our liquidity, financial condition or
results of operations.
Asbestos-Related Product Liabilities At December 31, 2003, we reported approximately 149,000
active pending asbestos-related product liability claims, including 10,000 that were settled and
awaiting documentation and payment. This number did not include 16,000 cases in New York City
which, based on advice of counsel, we considered to be inactive because a court ruling in this
jurisdiction prohibited them from being assigned trial dates. Since then, there have been new laws
or court orders with a similar impact in the city of Baltimore, Maryland, the state of Ohio and the
federal court system. Accordingly, claims affected by the new requirements in these jurisdictions
have been classified as inactive. As a result, at December 31, 2004, we had approximately 116,000
active pending claims, including 10,000 that were settled and awaiting documentation and payment,
and 58,000 inactive claims. In estimating liability for these claims, we do not attribute any
indemnity or defense expense to the inactive claims since we do not believe, based on our
historical experience and an opinion of our counsel, that these claims will require the expenditure
of funds to settle or resolve.
We review our claims database annually and adjust our loss estimate as appropriate based on
our litigation and our claims settlement and dismissal history and excluding inactive claims. At
December 31, 2004, we had accrued $139 for indemnity and defense costs for our pending claims,
compared to $133 at December 31, 2003. The amounts accrued are based on assumptions and estimates
about the values of the claims and the likelihood of recoveries against us derived from our
historical experience and current information. We cannot estimate possible losses in excess of
those for which we have accrued because we cannot predict how many additional claims may be brought
against us in the future, the allegations in such claims or their probable outcomes.
At December 31, 2004, we had recorded $118 as an asset for probable recovery from our insurers
for asbestos-related product liability claims, compared to $113 at December 31, 2003. We have
agreements with our insurance carriers providing for the payment of a significant majority of the
defense and indemnity costs for the pending claims, as well as claims which may be filed against us
in the future. In December 2004, we signed a settlement agreement with certain of our insurers. The
agreement provides for the insurers to make cash payments to us in exchange for our release of all
rights under the settled insurance policies. The payment received in December under the agreement
was applied to reduce recoverable amounts, as reported as of September 30, 2004. This included a
reduction of the $54 recoverable for settled asbestos-related product liability claims and related
defense costs as well as a reduction of the estimated $30 recoverable for claims relating to
defaults by some former members of the Center for Claims Resolution (CCR) on the payment of their
shares of CCR-negotiated settlements in connection with asbestos-related product liability claims.
See Other Liabilities below. The agreement also provided for cash to be escrowed and released to
Dana in 2005. There are conditions associated with the release; however, we believe the conditions
will be satisfied and expect to apply the payments to reduce the $118 recoverable recorded at
December 31, 2004.
23
At December 31, 2003, we had a net amount recoverable from our insurers and others of $33,
representing reimbursements for settled asbestos-related product liability claims and related
defense costs. This amount included billings in progress and amounts subject to alternate dispute
resolution (ADR) proceedings with some of our insurers. After applying the payment described above,
the net amount recoverable was $26 at December 31, 2004.
Other Product Liabilities At December 31, 2004, we had accrued $11 for contingent
non-asbestos product liability costs, compared to $12 at December 31, 2003, with no recovery
expected from third parties at either date. The difference between our minimum and maximum
estimates for these liabilities was $10 in 2004 and $8 in 2003. We estimate these liabilities based
on assumptions about the value of the claims and about the likelihood of recoveries against us,
derived from our historical experience and current information. If there is a range of equally
probable outcomes, we accrue the lower end of the range.
Environmental
Liabilities At December 31, 2004, we had accrued $73 for contingent
environmental liabilities, compared to $67 at December 31, 2003, with an estimated recovery of $10
from other parties recorded in 2004. The difference between our minimum and maximum estimates for
these liabilities was $1 at December 31, 2004, and $6 at December 31, 2003. We estimate these
liabilities based on the most probable method of remediation, current laws and regulations, and
existing technology. Estimates are made on an undiscounted basis and exclude the effects of
inflation. If there is a range of equally probable remediation methods or outcomes, we accrue the
lower end of the range.
Included in these accruals are amounts relating to the Hamilton Avenue Industrial Park
Superfund site in New Jersey, where we are now one of four Potentially Responsible Parties (PRPs).
The site has three Operable Units. At December 31, 2004, we had estimated our liability for future
remedial work and past costs incurred by the United States Environmental Protection Agency (EPA) at
Unit 1 involving off-site soil contamination to be approximately $1, based on the remediation
performed at this Unit to date and our assessment of the likely allocation of costs among the PRPs;
our liability for future remedial work at Unit 2 involving on-site soil contamination to be
approximately $14, taking into consideration the $69 remedy proposed by the EPA in a Record of
Decision issued in September 2004 and our assessment of the most likely remedial activities and
allocation of costs among the PRPs; and our liability for the costs of a remedial site
investigation and feasibility study pertaining to possible groundwater contamination at Unit 3 to
be less than $1 based on our expectations about the study that is likely to be performed and the
likely allocation of costs among the PRPs.
Other Liabilities Until 2001, most of our asbestos-related claims were administered,
defended and settled by the Center for Claims Resolution (CCR), which settled claims for its member
companies on a shared settlement cost basis. In that year, the CCR was reorganized and discontinued
negotiating shared settlements. Since then, we have independently controlled our legal strategy and
settlements, using Peterson Asbestos Consulting Enterprise (PACE), a unit of Navigant Consulting,
Inc., to administer our claims, bill our insurance carriers and assist us in claims negotiation and
resolution. Some former CCR members defaulted on the payment of their shares of some of the
CCR-negotiated settlements and some of the settling claimants have sought payment of the unpaid
shares from Dana and the other companies that were members of the CCR at the time of the
settlements. We have been working with the CCR, other former CCR members, our insurers, and the
claimants to resolve these issues. At December 31, 2003, we had estimated our total liability to be
$48, of which we had already paid $24, and the amount recoverable to be $30. At December 31, 2004,
due to favorable rulings in ADR proceedings involving these issues, settlements with some of the
former CCR members and cash received under the settlement agreement referred to above, we expect to
pay a total of $50, including $47 already paid, and recover a total of $42, including $29 already
received, in connection with these matters.
Assumptions The amounts we have recorded for contingent asbestos-related liabilities and
recoveries are based on assumptions and estimates reasonably derived from our historical experience
and current information. The actual amount of our liability for asbestos-related claims and the
effect on Dana could differ materially from our current expectations if our assumptions about the
nature of the pending unresolved bodily injury claims and the claims relating to the CCR-negotiated
settlements, the costs to resolve those claims and the amount of available insurance and surety
bonds prove to be incorrect, or if currently proposed U.S. federal legislation impacting asbestos
personal injury claims is enacted.
24
Realignment
In October 2001, we announced the largest realignment initiative in our history. These
realignment actions were designed to quicken our pace of reducing our capacity and fixed cost
structure to generate improved margins at lower expected levels of production. As well, certain
actions positioned us to complete the aforementioned divestiture of non-strategic businesses. The
realignment actions called for in the 2001 Plan were substantially completed in 2003. The after-tax
cost associated with these actions was $442. Upon completion, we had closed 39 facilities and
reduced the workforce by more than 12,500 people. During the second half of 2004, we announced
additional realignment actions. These actions resulted in 2004 realignment charges of $54 after
tax. The actions are expected to be completed in 2005 and include two facility closures and a gross
reduction in our workforce of approximately 1,000 people. See a discussion of these restructuring
actions and the related costs in our consolidated financial statements under Note 24. Realignment
of Operations in Item 8 of this Form 10-K/A.
Critical Accounting Estimates
The following discussion of accounting estimates is intended to supplement the Summary of
Significant Accounting Policies presented as Note 1 to the consolidated financial statements. These
estimates were selected because they are broadly applicable within our operating units. In
addition, these estimates are subject to a range of amounts because of inherent imprecision that
may result from applying judgment to the estimation process. The expenses and accrued liabilities
or allowances related to certain of these policies are initially based on our best estimates at the
time of original entry in our accounting records. Adjustments are recorded when our actual
experience differs from the expected experience underlying the estimates. These adjustments could
be material if our experience were to change significantly in a short period of time. We make
frequent comparisons of actual experience and expected experience in order to mitigate the
likelihood of material adjustments.
Asset Impairment We perform periodic impairment analyses on our long-lived assets such as
property, plant and equipment, carrying amount of investments and goodwill. We also evaluate the
carrying amount of our inventories on a recurring basis for impairment due to lower of cost or
market issues, and for excess or obsolete quantities.
We perform impairment analyses of our recorded long-lived assets whenever events and
circumstances indicate that they may be impaired. When the undiscounted cash flows, without
interest or tax charges, are less than the carrying value of the assets being reviewed for
impairment, the assets are written down to fair market value. During 2004, 2003 and 2002 we
recorded long-lived tangible asset impairment provisions of $29, $21 and $42, respectively which
resulted in part from excess capacity caused by the downturn in our markets and the resulting
restructuring of our operations.
On January 1, 2002, we adopted SFAS No. 142 and, in connection with the adoption, discontinued
the amortization of goodwill. Under our previous accounting policy for goodwill, we amortized
goodwill on a straight-line basis over the periods of expected benefit which ranged from 10 to 40
years.
We tested goodwill for impairment as of the date of adoption. In lieu of amortizing goodwill,
we have tested for impairment annually since the date of adoption. We have not experienced any
significant changes in our businesses or other developments that would require more frequent
testing.
Our initial impairment test indicated that the carrying amounts of some of our reporting units
exceeded the corresponding fair values, which were determined based on the discounted estimated
future cash flows of the reporting units. The implied fair value of goodwill in these reporting
units was then determined through the allocation of the fair value to the underlying assets and
liabilities. The January 1, 2002 carrying amount of the goodwill in these reporting units exceeded
its implied value by $289; accordingly, the recorded goodwill was written down by this amount. The
goodwill included in our December 31, 2001 financial statements, which included the $289, was
supported by the undiscounted estimated future cash flows of the related operations. Our annual
tests for impairment subsequent to the adoption of SFAS No. 142 have resulted in only de minimis
impairment charges.
25
SFAS No. 142 also applies to other intangible assets. We did not have a significant amount of
intangible assets other than goodwill at December 31, 2004 and 2003.
Inventories are valued at the lower of cost or market. Cost is generally determined on the
last-in, first-out basis for U.S. inventories and on the first-in, first-out or average cost basis
for non-U.S. inventories. Where appropriate, standard cost systems are utilized for purposes of
determining cost; the standards are adjusted as necessary to ensure they approximate actual costs.
Estimates of lower of cost or market value of inventory are determined at the reporting unit level
and are based upon the inventory at that location taken as a whole. These estimates are based upon
current economic conditions, historical sales quantities and patterns and, in some cases, the
specific risk of loss on specifically identified inventories.
We also evaluate inventories on a regular basis to identify inventory on hand that may be
obsolete or in excess of current and future projected market demand. For inventory deemed to be
obsolete, we provide a reserve on the full value of the inventory. Inventory that is in excess of
current and projected use is reduced by an allowance to a level that approximates our estimate of
future demand.
Warranty Estimated costs related to product warranty are accrued at the time of sale and
included in cost of sales. Estimated costs are based upon past warranty claims and sales history.
These costs are then adjusted, as required, to reflect subsequent experience. Warranty expense
related to continuing operations totaled $35, $29 and $52 in 2004, 2003 and 2002, respectively. Our
2002 expense included provisions of $34 that related to adjustments of estimates made in prior
years. Accrued liabilities for warranty obligations at
December 31, 2004 and 2003 were $80 and $82,
respectively.
Pension and Postretirement Benefits Other Than Pensions Annual net periodic expense and
benefit liabilities under our defined benefit plans are determined on an actuarial basis. Each
year, we compare the actual experience to the more significant assumptions used; if warranted, we
make adjustments to the assumptions. The healthcare trend rates are reviewed with our actuaries
based upon the results of their review of claims experience. Discount rates are based upon an
expected benefit payments duration analysis and the equivalent average yield rate for high-quality
fixed-income investments. Pension benefits are funded through deposits with trustees and satisfy,
at a minimum, the applicable funding regulations. The expected long-term rates of return on fund
assets are based upon actual historical returns modified for known changes in the market and any
expected changes in investment policy. Postretirement benefits are not funded, with our policy
being to pay these benefits as they become due.
Certain accounting guidance, including the guidance applicable to pensions, does not require
immediate recognition of the effects of a deviation between actual and assumed experience or the
revision of an estimate. This approach allows the favorable and unfavorable effects that fall
within an acceptable range to be netted. Although this netting occurs outside the basic financial
statements, the net amount is disclosed as an unrecognized gain or loss in the footnotes to our
financial statements. At December 31, 2004, we had an unrecognized loss related to our pension
plans of $593 compared to an unrecognized loss of $574 at the end of 2003. The increase in the
unrecognized actuarial loss in 2004 is primarily the result of changing the discount rate used in
the U.S. from 6.25% in 2003 to 5.75% in 2004. This impact was partially offset by the portion of
our earnings on pension plan assets that exceeded the amount derived by applying our long-term
estimated rate of return. A small portion of the unrecognized loss was also recognized in 2004
expense, reducing the balance. A portion of the December 31, 2004 unrecognized loss will be
amortized into earnings in 2005. The effect on years after 2005 will depend in large part on the
actual experience of the plans in 2005 and beyond.
Our pension plan discount rate assumption is evaluated annually. Long-term interest rates on
high quality debt instruments, which are used to determine the discount rate, declined in 2004 and
2003. Accordingly, we reduced the discount rate used to determine our pension benefit obligation on
our U.S. plans in both years. We utilized a composite discount rate of 5.75% at December 31, 2004
compared to a rate of 6.25% at December 31, 2003. Our discount rate assumption at December 31, 2002
was 6.75%. In addition, the weighted average discount rate utilized by our non-U.S. plans was also
reduced, moving to 5.54% at December 31, 2004 from 5.63% at December 31, 2003. The discount rate
used at December 31, 2002 for our non-U.S. plans was 5.99%. Overall, a change in the discount rate
of 25 basis points would result in a change in our obligation of approximately $75 and a change in
pension expense of approximately $4.
26
Besides evaluating the discount rate used to determine our pension obligation, we also
evaluate our assumption relating to the expected return on U.S. plan assets annually. This rate,
which is used in the determination of pension expense for the following year, was last revised at
the end of 2002, when it was lowered to 8.75% from 9.50%. We
revised our expected rate of return on plan assets at that time, in part, because the rate of
return on pension assets had declined significantly in 2002. The rate of return assumption for U.S.
plans as of December 31, 2004, which will be used for determining pension expense for 2005, is
unchanged based on an evaluation performed during the fourth quarter of 2004. The weighted average
expected rate of return assumption used for determining pension expense of our non-U.S. plans in
2004 and 2003 was 6.8% and 7.06%, respectively. The weighted average expected rate of return
assumption to be used to determine pension expense for non-U.S. plans in 2005 will be 6.66%. A 25
basis point change in the rate of return would change pension expense by approximately $7. Lastly,
in 2003, we revised the assumed interest crediting rate applied to participants balances in our
cash balance pension plans from 7% to 5%. The impact of this change was to reduce 2003 pension
expense by $10.
We expect that the 2005 pension expense of U.S. plans, after considering all relevant
assumptions, will decrease by approximately $20 when compared to the amount recognized in 2004,
which included $17 of curtailment and settlement charges.
Notwithstanding the decline in the discount rates used to determine both our U.S. and non-U.S.
pension obligations at December 31, 2004 from those used at December 31, 2003, the minimum pension
liability decreased by $222 during 2004. This decrease is largely attributable to the increases in
pension plan assets, principally in the U.S., Canada and the United Kingdom, resulting from
favorable investment returns and the additional $198 contributed to our plans following the
completion of the automotive aftermarket divestiture.
We made contributions of $289 to our pension plans in 2004, including $196 to U.S. plans,
compared to $72 in 2003, including $38 to U.S. plans.
Assumptions are also a key determinant in the amount of the obligation and expense recorded
for postretirement benefits other than pension (OPEB). Nearly 95% of the total obligation for these
postretirement benefits relates to U.S. plans. The discount rate used to determine the obligation
for these benefits decreased to 5.76% at December 31, 2004 from 6.24% at December 31, 2003. If
there were a 25 basis point change in the discount rate, our OPEB expense would change by $2 and
our obligation would change by $42. The healthcare costs trend rate is also an important assumption
in determining the amount of the OPEB obligation. We decreased the initial weighted healthcare cost
trend rate from 12.3% at December 31, 2002 to 11.81% at
December 31, 2003 to reflect a modest easing of the rates
of inflation in medical costs, particularly inflation in prescription drug costs. In 2004, we
lowered the initial trend rate again to 10.31%. These assumption changes had a direct influence on
the OPEB obligation only increasing from $1,699 at December 31, 2002 to $1,759 at December 31, 2003
and decreasing to $1,746 at December 31, 2004. In addition to the reduction in the initial trend
rate, the Medicare Part D subsidy reduced the obligation by $68 and expense by $8 in 2004. A plan
amendment reduced our obligation by $121 in 2003 and the aggregate actuarial loss from 2002 to 2003
by $119. OPEB expense was $143 in 2004, $158 in 2003 and $145 in 2002. If there were a 100 basis
point increase in the assumed healthcare trend rates, our OPEB expense would increase by $7 and our
obligation would increase by $117. If there were a 100 basis point decrease in the trend rates, our
OPEB expense would decrease by $8 and our obligation would decrease by $96.
Income Taxes Accounting for income taxes involves matters that require estimates and the
application of judgment. These include an evaluation of the realizability of recorded deferred tax
benefits and assessment of potential tax liability relating to areas of potential dispute with
various tax regulatory agencies. We have operations in numerous jurisdictions around the world,
each with its own unique tax laws and regulations. This adds further complexity to the process of
accounting for income taxes. Our income tax estimates are adjusted in light of changing
circumstances, such as the progress of our tax audits and our evaluations of the realizability of
our tax assets.
At December 31, 2004, we had net operating loss (NOL) carryforwards in a number of tax
jurisdictions, including the U.S. and certain of its states. We also have net deferred tax assets,
primarily related to our U.S. OPEB liability, which will be deductible on our tax returns when
benefits are paid in the future. We have evaluated the potential realization of these deferred tax
benefits on a jurisdictionbyjurisdiction basis. The standard of realization
27
is one of whether it
is more likely than not that we will recognize the benefit of the NOL over the carryforward period
and also realize the tax benefits from the OPEB deductions in the future. Our analysis of the
realization considers the probability of generating taxable income over the permitted carryforward
period in each jurisdiction. Where we have determined under the more likely than not standard that
we do not have a better-than-50% probability of realization, we establish a valuation allowance
against that portion of the deferred tax asset where our
analysis and judgment indicates a less-than-50% probability of realization. Net deferred tax
assets included $756 of U.S. federal and state deferred income taxes at December 31, 2004. To
ensure realization of those assets, approximately $1,600 of pre-tax income must be generated in
future years if we assume a 35% federal statutory tax rate. The earliest date for expiration of any
significant portion of the NOL carryforwards is 2023. As indicated above, a significant portion of
the net deferred assets relates to retiree healthcare costs which extend into the future based on
the expected lives of our retirees and current employees.
Although we have experienced pre-tax losses in the U.S. during the past four years, we have
determined that it is more likely than not that future U.S. profitability will ensure realization
of our net deferred tax asset and NOL carryforward. Profitability in the U.S. has been adversely
affected by realignment actions over the last four years and by costs to repurchase debt in 2004.
While reducing past profits, these actions positioned us for improved earnings in the future. In
addition to these actions, as discussed in the Overview section, our current strategic goals are
focused on growing profitability and reducing our cost structure both of which are expected to
benefit U.S. profitability.
In addition to expected profit improvements within the underlying U.S. operations, we have
various initiatives which we expect to increase profits in the U.S. Despite generating losses in
the U.S. during the last four years, we have been profitable on a global basis. Our business
operating model continues to change to keep pace with our cost reduction initiatives and the
changes in our industry. These changes provide an opportunity for us to reexamine our full
supply-chain management system, including how we transact business between our U.S. and non-U.S.
operations.
Given the ever-increasing centralized focus of our business model in many areas, we have
increased our expense allocations for U.S.-based services and technology used by operations outside
the U.S. We are also reviewing the opportunity presented by the American Jobs Creation Act of 2004
(Jobs Act) to borrow in non-U.S. jurisdictions to pay tax-efficient dividends back to the U.S. The
proceeds would be used for purposes that would result in debt reduction with a correspondingly
lower U.S. interest expense.
At December 31, 2004, we had excess foreign tax credits (FTCs) of $108 included in our
deferred tax assets that will expire in various amounts beginning in 2010 and ending in 2015. The
realization of these foreign tax credits is dependent on achieving the proper mix of U.S. and
non-U.S. sources of income. We employ various modeling techniques in order to determine the
likelihood of realizing the benefits of the FTC carryforwards. Because of the short carryover
period currently permitted for the utilization of FTCs and the mix of income required we have
established an allowance for all but $41 of the FTC carryforwards at December 31, 2004.
We are monitoring our ongoing progress with improving the underlying profitability within the
U.S. businesses. The valuation allowances related to the $756 of U.S. federal and state net
deferred tax assets will be subject to ongoing assessments in the future.
Deferred tax assets recorded at December 31, 2004 included $251 for a capital loss
carryforward. This capital loss carryforward arose primarily from the 2002 sale of a subsidiary
with a tax basis significantly in excess of its book basis. A significant portion of this capital
loss carryforward will expire in 2007. The realization of this carryforward is dependent on the
generation of capital gain income. Our manufacturing and leasing operations generally produce
income that is characterized as ordinary income. Because of the short carryover period allowed for
unused capital losses in combination with the specific nature of income that may be used against
the capital loss carryforward, we have established a valuation allowance against most of the
deferred tax asset at December 31, 2004. Our methodology for evaluating the level of allowance
necessary includes an assessment of the likelihood of completion of specific transactions that will
give rise to capital gain income during the carryforward period. The impact of those transactions
that have a more likely than not probability of closing are considered in determining whether a
reduction in the allowance is appropriate. These assessments are made at least quarterly.
28
See additional discussion of our carryforwards and an analysis of our deferred tax assets in
our consolidated financial statements under Note 16. Income
Taxes in Item 8 of this Form 10-K/A and herein under Results of
Operations.
Contingency Reserves We have numerous other loss exposures, such as environmental claims,
product liability and litigation. Establishing loss reserves for these matters requires the use of
estimates and judgment in
regards to risk exposure and ultimate liability. We estimate losses under the programs using
consistent and appropriate methods; however, changes to our assumptions could materially affect our
recorded liabilities for loss. See Contingencies herein under Liquidity and Capital Resources
above for additional discussion.
Results of Operations (2004 versus 2003)
We are organized into two market-focused business units Automotive Systems Group (ASG) and
the Heavy Vehicle Technologies and Systems Group (HVTSG). In 2004, we combined the operations of
the Engine and Fluid Management Group (EFMG) with the existing ASG unit. Our segment reporting for
all periods has been restated to reflect this change. As a result, our segments are ASG, HVTSG and
Dana Credit Corporation (DCC).
Sales of our continuing operations by region for 2004 and 2003 were as follows:
Geographical Sales Analysis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Change Due To |
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
Currency |
|
|
Acquisitions/ |
|
|
Organic |
|
|
|
2004 |
|
|
2003 |
|
|
Amount |
|
|
Percent |
|
|
Effects |
|
|
Divestitures |
|
|
Change |
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
North America |
|
$ |
6,002 |
|
|
$ |
5,473 |
|
|
$ |
529 |
|
|
|
10 |
% |
|
$ |
53 |
|
|
$ |
|
|
|
$ |
476 |
|
Europe |
|
|
1,727 |
|
|
|
1,424 |
|
|
|
303 |
|
|
|
21 |
% |
|
|
160 |
|
|
|
(6 |
) |
|
|
149 |
|
South America |
|
|
626 |
|
|
|
441 |
|
|
|
185 |
|
|
|
42 |
% |
|
|
27 |
|
|
|
|
|
|
|
158 |
|
Asia Pacific |
|
|
693 |
|
|
|
580 |
|
|
|
113 |
|
|
|
19 |
% |
|
|
56 |
|
|
|
(8 |
) |
|
|
65 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
9,048 |
|
|
$ |
7,918 |
|
|
$ |
1,130 |
|
|
|
14 |
% |
|
$ |
296 |
|
|
$ |
(14 |
) |
|
$ |
848 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The strengthening of certain international currencies against the U.S. dollar played a
significant role in increasing our sales in 2004. In North America, the stronger Canadian dollar
was the primary factor. In Europe, the euro and the British pound strengthened, while in Asia
Pacific the increase was led by the Australian dollar.
Overall light vehicle production in North America was flat compared to 2003. In commercial
vehicles and off-highway, however, the North American markets were up significantly 46% in Class
8 trucks, 18% in medium duty class 5-7 trucks and 16% in off-highway vehicles. The higher
production levels in these markets along with new business coming on stream in ASG produced the 9%
organic sales increase in North America.
In
Europe, the organic sales increase of 10% resulted primarily from new off-highway business
in HVTSG and new ASG business. Slightly stronger light vehicle production also contributed to the
increase. In South America, the organic increase was due to stronger light vehicle production
results and new ASG business. The organic sales growth in Asia Pacific was primarily due to overall
higher production levels in the region.
Sales by segment for 2004 and 2003 are presented in the following table. DCC did not record
sales in either year. The Other category in the table represents facilities that have been closed
or sold and operations not assigned to the business units, but excludes discontinued
operations.
29
Business Unit Sales Analysis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Change Due To |
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
Currency |
|
|
Acquisitions/ |
|
|
Organic |
|
|
|
2004 |
|
|
2003 |
|
|
Amount |
|
|
Percent |
|
|
Effects |
|
|
Divestitures |
|
|
Change |
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
ASG |
|
$ |
6,658 |
|
|
$ |
5,927 |
|
|
$ |
731 |
|
|
|
12 |
% |
|
$ |
228 |
|
|
$ |
(9 |
) |
|
$ |
512 |
|
HVTSG |
|
|
2,299 |
|
|
|
1,908 |
|
|
|
391 |
|
|
|
20 |
% |
|
|
63 |
|
|
|
(5 |
) |
|
|
333 |
|
Other |
|
|
91 |
|
|
|
83 |
|
|
|
8 |
|
|
|
10 |
% |
|
|
5 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
9,048 |
|
|
$ |
7,918 |
|
|
$ |
1,130 |
|
|
|
14 |
% |
|
$ |
296 |
|
|
$ |
(14 |
) |
|
$ |
848 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG principally serves the light vehicle market, with some sales of driveshaft business to the
original equipment commercial vehicle market. As previously mentioned, production levels in ASGs
largest market the North American light-duty market were flat compared to 2003. ASGs sales did
benefit from the stronger commercial vehicle market in North America. In addition to driveshafts,
ASGs sealing products and other engine parts are sold to commercial vehicle customers. Stronger
light duty production levels elsewhere in the world helped increase sales in ASG. Net new business
growth added approximately $350 to ASGs organic sales increase. New programs included driveline
products for Nissans Titan pick-up and BMWs X3/X5 sport utility vehicles, and structural products
for the Ford F-150 and GM Colorado/Canyon pick-ups.
HVTSG focuses on the commercial vehicle and off-highway markets. More than 90% of HVTSGs
sales are in North America and Europe. The organic sales growth in this group was due mostly to the
previously mentioned stronger production levels in both the commercial vehicle and off-highway.
This also contributes to HVTSGs higher sales.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Other income (expense) |
|
$ |
(98 |
) |
|
$ |
112 |
|
|
$ |
(210 |
) |
Included in other expense in 2004 is $157 of net expense associated with the repurchase of
approximately $900 of debt during the fourth quarter of 2004 at a premium to face value. Also
impacting the changes from 2003 is lower leasing revenues from our DCC operation resulting from our
continued divestment of assets in its portfolio.
30
An analysis of our 2004 and 2003 gross and operating margins and selling, general and
administrative expense is presented in the following table.
Gross and Operating Margin Analysis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As a Percentage of Sales |
|
|
Increase / |
|
|
Percent |
|
|
|
2004 |
|
|
2003 |
|
|
(Decrease) |
|
|
Change |
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
Gross Margin: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
|
5.33 |
% |
|
|
6.61 |
% |
|
|
(1.28 |
)% |
|
|
(19.37 |
)% |
HVTSG |
|
|
11.22 |
% |
|
|
9.12 |
% |
|
|
2.10 |
% |
|
|
23.06 |
% |
Consolidated |
|
|
7.47 |
% |
|
|
8.45 |
% |
|
|
(0.98 |
)% |
|
|
(11.57 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative expense: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
|
4.00 |
% |
|
|
4.25 |
% |
|
|
(0.26 |
)% |
|
|
(6.02 |
)% |
HVTSG |
|
|
5.35 |
% |
|
|
6.24 |
% |
|
|
(0.89 |
)% |
|
|
(14.22 |
)% |
Consolidated |
|
|
5.50 |
% |
|
|
6.59 |
% |
|
|
(1.09 |
)% |
|
|
(16.51 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating margin: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
|
1.34 |
% |
|
|
2.36 |
% |
|
|
(1.03 |
)% |
|
|
(43.40 |
)% |
HVTSG |
|
|
5.87 |
% |
|
|
2.88 |
% |
|
|
2.99 |
% |
|
|
103.71 |
% |
Consolidated |
|
|
1.97 |
% |
|
|
1.86 |
% |
|
|
0.11 |
% |
|
|
5.97 |
% |
Gross and operating margins were significantly impacted in 2004 by higher steel costs net
of amounts recovered from customers.
In ASG, our ability to recoup higher steel cost from our customers is limited; consequently,
the impact on margins has been greater in that business unit. Removing the impact of higher steel
costs from ASGs gross margin in 2004 would increase gross margin by 1% of sales. Margins were favorably impacted by the higher sales
volume and cost reductions. However, offsetting these positive factors were price reductions to
customers, production inefficiencies leading to higher premium freight and overtime costs, and the
loss of higher margin axle business on the Jeep Grand Cherokee.
Higher steel costs also impacted HVTSG. Although customer recoveries in this business unit are
higher than in ASG, the steel consumption is also higher. Removing the higher net steel costs from
HVTSGs gross margin in 2004 would increase the margin by .9%. Adjusted for steel, HVTSGs gross
margins would be up about 3.0% over 2003. The gross margin improvement here is due to the higher
sales levels, although this group also experienced higher premium freight and overtime cost as
production levels remained up during the year.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Selling, general and administrative expenses |
|
$ |
498 |
|
|
$ |
522 |
|
|
$ |
(24 |
) |
The decline in SG&A expenses is due to lower expense in our DCC operation as we continue to
divest assets. Exclusive of DCC, SG&A expenses are up $17, albeit as a percent of sales SG&A is
lower. A portion of the absolute dollar increase in SG&A expense is due to currency effects as the
international expenses were translated at higher rates against the US dollar.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Realignment charges |
|
$ |
72 |
|
|
$ |
|
|
|
$ |
72 |
|
31
As discussed in Note 24. Realignment of Operations of Item 8, additional charges were
recognized in connection with additional facility closures and workforce reductions announced in
2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Interest expense |
|
$ |
210 |
|
|
$ |
225 |
|
|
$ |
(15 |
) |
Lower interest expense resulted from overall lower levels of debt outstanding in 2004.
Partially offsetting the effect of lower debt levels were higher short-term interest rates in 2004.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Income (loss) before taxes |
|
$ |
(180 |
) |
|
$ |
80 |
|
|
$ |
(260 |
) |
The reduction in income (loss) before taxes was driven largely by two fourth-quarter items in
2004 the net expense of $157 incurred to repurchase debt and the $72 of realignment costs.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2004 |
|
|
2003 |
|
|
Change |
|
Income tax benefits |
|
$ |
212 |
|
|
$ |
46 |
|
|
$ |
166 |
|
We experienced income tax benefits in both 2004 and 2003 that resulted in a net tax benefit
significantly greater than the tax provision normally expected at a customary effective tax rate
equal to the U.S. federal rate of 35%. Tax benefits exceeded the amount expected by applying a 35%
rate to income (loss) before taxes by $149 in 2004 and $74 in 2003.
A capital loss was generated in 2002 in connection with the sale of one of our subsidiaries.
Since the benefit of these losses can only be realized by generating capital gains, a valuation
allowance is recorded against the deferred tax asset representing the unused capital loss benefit.
The valuation allowance is released upon the occurrence of transactions generating capital gains,
or the determination that the occurrence of such an occurrence is probable. During 2004 and 2003,
income tax benefits of $85 and $49, respectively, were recognized through release of valuation
allowances against capital loss carryforwards as a result of the DCC sale transactions.
Similarly, we have also provided valuation allowance against deferred tax assets relating to
ordinary operating, not capital, losses generated in certain jurisdictions where realization is not
assured. As income is generated in these jurisdictions, income tax benefit is recognized through
the release of all or a portion of the valuation allowances. In 2004 and 2003, tax benefits of $37
and $21, respectively, were recognized by such valuation allowance releases.
32
Results of Operations (2003 versus 2002)
Sales of our continuing operations by region for 2003 and 2002 were as follows:
Geographical Sales Analysis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Change Due To |
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
Currency |
|
|
Acquisitions/ |
|
|
Organic |
|
|
|
2003 |
|
|
2002 |
|
|
Amount |
|
|
Percent |
|
|
Effects |
|
|
Divestitures |
|
|
Change |
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
North America |
|
$ |
5,473 |
|
|
$ |
5,522 |
|
|
$ |
(49 |
) |
|
|
(1 |
)% |
|
$ |
69 |
|
|
$ |
|
|
|
$ |
(118 |
) |
Europe |
|
|
1,424 |
|
|
|
1,213 |
|
|
|
211 |
|
|
|
17 |
% |
|
|
222 |
|
|
|
2 |
|
|
|
(13 |
) |
South America |
|
|
441 |
|
|
|
361 |
|
|
|
80 |
|
|
|
22 |
% |
|
|
(5 |
) |
|
|
|
|
|
|
85 |
|
Asia Pacific |
|
|
580 |
|
|
|
411 |
|
|
|
169 |
|
|
|
41 |
% |
|
|
66 |
|
|
|
(15 |
) |
|
|
118 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
7,918 |
|
|
$ |
7,507 |
|
|
$ |
411 |
|
|
|
5 |
% |
|
$ |
352 |
|
|
$ |
(13 |
) |
|
$ |
72 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The strengthening of certain international currencies against the U.S. dollar played a
significant role in increasing our sales in 2003. In North America, the stronger Canadian dollar
was the primary factor. In Europe, the euro and the British pound strengthened, while in Asia
Pacific the increase was primarily attributable to the Australian dollar.
Overall light vehicle production in North America declined from 16.4 million vehicles in 2002
to 15.9 million vehicles in 2003. This 3% reduction in light duty production was the primary factor
in the year-over-year organic decline in our North American sales (organic change being the
residual change after excluding the effects of acquisitions, divestitures and currency movements).
The Class 8 commercial vehicle market in North America also experienced a slight drop in production
176,000 units in 2003 versus 181,000 units in 2002. Lower sales due to these declines in
production levels were partially offset by higher sales from net new business gains in each of our
manufacturing business units.
Elsewhere in the world, overall light vehicle production demand in Europe and South America
was down more than 5% from 2002 to 2003, while 2003 production in the Asia Pacific region was higher. The
organic sales growth in South America and Asia Pacific relates primarily to net new business gains
in the light vehicle market by ASG.
Sales by segment for 2003 and 2002 are presented in the following table. DCC did not record
sales in either year. The Other category in the table represents facilities that have been closed
or sold and operations not assigned to the business units, but excludes discontinued operations.
Business Unit Sales Analysis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of Change Due To |
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
Currency |
|
|
Acquisitions/ |
|
|
Organic |
|
|
|
2003 |
|
|
2002 |
|
|
Amount |
|
|
Percent |
|
|
Effects |
|
|
Divestitures |
|
|
Change |
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
ASG |
|
$ |
5,927 |
|
|
$ |
5,649 |
|
|
$ |
278 |
|
|
|
5 |
% |
|
$ |
262 |
|
|
$ |
(13 |
) |
|
$ |
29 |
|
HVTSG |
|
|
1,908 |
|
|
|
1,786 |
|
|
|
122 |
|
|
|
7 |
% |
|
|
87 |
|
|
|
|
|
|
|
35 |
|
Other |
|
|
83 |
|
|
|
72 |
|
|
|
11 |
|
|
|
15 |
% |
|
|
3 |
|
|
|
|
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
7,918 |
|
|
$ |
7,507 |
|
|
$ |
411 |
|
|
|
5 |
% |
|
$ |
352 |
|
|
$ |
(13 |
) |
|
$ |
72 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG principally serves the light vehicle market, with some sales of driveshaft business
to the original equipment commercial vehicle market. As previously mentioned, production levels in
ASGs largest market the North American light-duty market
were down 3% in 2003. With more than
71% of its sales to this market, the lower production levels caused ASGs sales to decline in that
market. More than offsetting the overall market decline in North America were new business gains by
ASG that came on stream in 2003. New business gains came principally
33
from new structures business
with Ford on the F-series pickup and the Expedition/Navigator and Freestar SUVs. Other new programs
contributing to sales in 2003 were axle business with General Motors on the Express/Savannah
full-size van and system integration business with Ford in Australia.
HVTSG focuses on the commercial vehicle and off-highway markets. More than 95% of HVTSGs
sales are in North America and Europe. In the commercial vehicle segment in both North America and
Europe, production levels were relatively stable, with the North American Class 8 segment being
down, as previously noted. Overall, off-highway production demands were also down in 2003. The net
increase in organic sales in HVTSG was primarily due to new business commencing with certain
off-highway customers in 2003.
Other
income was $112 in 2003 and $103 in 2002. Other income in 2003 included, among other items,
gains on note repurchases, divestitures and asset sales of $47, gains from the favorable settlement
of sales tax obligations in India of $6, favorable resolution of a contingency relating to the FTE
business sold in 2002 of $5, Australian export credits of $6 and commission income of $5. These
items were partially offset by expense incurred in connection with an unsolicited tender offer for
our common stock. Other income in 2002 included, among other things, gains on divestitures and
asset sales of $53 and foreign exchange gains of $19.
An analysis of our 2003 and 2002 gross and operating margins and selling, general and
administrative expenses is presented in the following table.
Gross and Operating Margin Analysis
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As a Percentage of Sales |
|
|
Increase / |
|
|
Percent |
|
|
|
2003 |
|
|
2002 |
|
|
(Decrease) |
|
|
Change |
|
|
|
|
|
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
Gross Margin: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
|
6.61 |
% |
|
|
7.77 |
% |
|
|
(1.16 |
)% |
|
|
(14.89 |
)% |
HVTSG |
|
|
9.12 |
% |
|
|
8.29 |
% |
|
|
0.83 |
% |
|
|
10.05 |
% |
Consolidated |
|
|
8.45 |
% |
|
|
9.07 |
% |
|
|
(0.62 |
)% |
|
|
(6.86 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative expense: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
|
4.25 |
% |
|
|
4.73 |
% |
|
|
(0.47 |
)% |
|
|
(10.04 |
)% |
HVTSG |
|
|
6.24 |
% |
|
|
5.94 |
% |
|
|
0.30 |
% |
|
|
5.09 |
% |
Consolidated |
|
|
6.59 |
% |
|
|
7.50 |
% |
|
|
(0.91 |
)% |
|
|
(12.10 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating margin: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
|
2.36 |
% |
|
|
3.04 |
% |
|
|
(0.68 |
)% |
|
|
(22.42 |
)% |
HVTSG |
|
|
2.88 |
% |
|
|
2.35 |
% |
|
|
0.53 |
% |
|
|
22.58 |
% |
Consolidated |
|
|
1.86 |
% |
|
|
1.57 |
% |
|
|
0.28 |
% |
|
|
18.11 |
% |
In ASG, 2003 gross margins have been significantly affected by start-up costs in our
structures business. Significant front-end costs are typical in this
business. The year 2003 was
atypical in that we had a greater number of programs launching in the same year than is normal. As
well, some of these programs were large volume programs including the new Ford F-150 pick-up (the
highest selling pick-up in North America) and the General Motors Colorado/Canyon full-size pick-up.
Additionally, certain of these major programs experienced launch difficulties that resulted in
higher than planned start-up costs. Incremental start-up costs in our structures business in 2003
approximated $35; we also incurred other launch-related costs. This factor alone negatively
impacted ASG gross margins by about 1%. Adjusted for the effects of structures start-up costs, ASG
gross margins in 2003 were comparable to 2002. Other factors that reduced gross margins were higher
steel costs, higher pension and healthcare
costs and customer price reductions. These margin reductions were largely offset by the
benefits realized from prior restructuring initiatives, outsourcing of non-core manufacturing and
other cost reduction initiatives.
34
The
HVTSG business, similar to ASG, experienced an improvement in gross margins.
Similarly, HVTSG margins benefited from restructuring actions taken the past few years and other
continuous improvement endeavors.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2003 |
|
|
2002 |
|
|
Change |
|
Selling, general and administrative expenses |
|
$ |
522 |
|
|
$ |
563 |
|
|
$ |
(41 |
) |
The decrease in consolidated selling, general and administrative (S,G & A) expenses is
attributable to recently completed restructuring actions and other cost reduction initiatives
within both the manufacturing units and corporate administration. Additionally, S, G & A expenses
associated with our DCC operation continued to decline as we divest the assets of this operation.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2003 |
|
|
2002 |
|
|
Change |
|
Income (loss) before taxes |
|
$ |
80 |
|
|
$ |
(118 |
) |
|
$ |
198 |
|
The improvement from
a pre-tax loss in 2002 to pre-tax income in 2003 was primarily impacted by lower restructuring charges
from continuing operations of $163 and $36 lower interest expense in 2003. The reduction in
restructuring charges is attributable mainly to the winding down of the restructuring program
announced in the fourth quarter of 2001. The reduction in interest expenses is due to both lower
average interest rates and lower average debt outstanding.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dollar |
|
|
|
2003 |
|
|
2002 |
|
|
Change |
|
Income tax benefits |
|
$ |
46 |
|
|
$ |
94 |
|
|
$ |
(48 |
) |
We experienced income tax benefits in both 2003 and 2002 that resulted in a net tax benefit
significantly greater than expected at the U.S. federal rate of 35%. Net tax benefits greater than
the amount expected by applying a 35% rate to income
(loss) before taxes were $74 in 2003 and $53 in 2002.
A capital loss was generated in 2002 in connection with the sale of one of our subsidiaries.
Since the benefit of these losses can only be realized by generating capital gains, a valuation
allowance was recorded against the deferred tax asset representing the unused capital loss benefit.
The valuation allowance is released upon the occurrence of transactions generating capital gains,
or the determination that the occurrence of such transactions is probable. During 2003, income tax
benefits of $49 were recognized through release of valuation allowances related to capital loss
carryforwards.
Similarly, valuation allowances have been provided against deferred tax assets relating to
ordinary, not capital, operating losses generated in certain jurisdictions where realization is not
assured. As income is generated in these jurisdictions, income tax benefit is recognized through
the release of all or a portion of these valuation allowances. Tax benefits of $21 were recognized
in 2003 as a result or releasing such valuation allowances.
Discontinued Operations
In December 2003, we announced plans to divest substantially all of our Automotive Aftermarket
Group. The sale of this business was completed in November 2004. In 2002, we had announced plans to
divest American Electric Components, Inc., Tekonsha Engineering Company, Theodore Bargman Company,
the FTE brake and clutch actuation systems businesses and the majority of the Boston Weatherhead
Division and the Engine Management businesses. By December 31, 2002, all of the planned
divestitures announced in 2002 had been completed except for the Engine Management business, which
was completed in the second quarter of 2003, and one plant of the Boston Weatherhead Division,
which was closed in early 2003. Each of these business components
35
qualified as a discontinued operation under SFAS No. 144. At December 31, 2004, no businesses
were held for sale and reported as discontinued operations.
An analysis of the net sales and the income (loss) from discontinued operations of these
businesses, grouped by business segment, follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change |
|
|
|
|
|
|
Change |
|
|
|
|
|
|
|
|
|
|
Between |
|
|
|
|
|
|
Between |
|
|
|
|
|
|
2004 |
|
|
Years |
|
|
2003 |
|
|
Years |
|
|
2002 |
|
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
|
(Restated) |
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Automotive Aftermarket |
|
$ |
1,943 |
|
|
$ |
(53 |
) |
|
$ |
1,996 |
|
|
$ |
(12 |
) |
|
$ |
2,008 |
|
Engine Management |
|
|
|
|
|
|
(142 |
) |
|
|
142 |
|
|
|
(153 |
) |
|
|
295 |
|
Tekonsha/Bargman |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(48 |
) |
|
|
48 |
|
Weatherhead AAG |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(29 |
) |
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AAG business segment |
|
|
1,943 |
|
|
|
(195 |
) |
|
|
2,138 |
|
|
|
(242 |
) |
|
|
2,380 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FTE |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(251 |
) |
|
|
251 |
|
Boston Weatherhead |
|
|
|
|
|
|
(13 |
) |
|
|
13 |
|
|
|
(121 |
) |
|
|
134 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG business segment |
|
|
|
|
|
|
(13 |
) |
|
|
13 |
|
|
|
(372 |
) |
|
|
385 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AEC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(29 |
) |
|
|
29 |
|
Corporate/Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other business segment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(29 |
) |
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Discontinued Operations |
|
$ |
1,943 |
|
|
$ |
(208 |
) |
|
$ |
2,151 |
|
|
$ |
(643 |
) |
|
$ |
2,794 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from Discontinued Operations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Automotive Aftermarket |
|
$ |
(4 |
) |
|
$ |
(73 |
) |
|
$ |
69 |
|
|
$ |
(3 |
) |
|
$ |
72 |
|
Engine Management |
|
|
|
|
|
|
8 |
|
|
|
(8 |
) |
|
|
49 |
|
|
|
(57 |
) |
Tekonsha/Bargman |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4 |
) |
|
|
4 |
|
Weatherhead AAG |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AAG business segment |
|
|
(4 |
) |
|
|
(65 |
) |
|
|
61 |
|
|
|
43 |
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FTE |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(34 |
) |
|
|
34 |
|
Boston Weatherhead |
|
|
|
|
|
|
1 |
|
|
|
(1 |
) |
|
|
(14 |
) |
|
|
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG business segment |
|
|
|
|
|
|
1 |
|
|
|
(1 |
) |
|
|
(48 |
) |
|
|
47 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
AEC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
(3 |
) |
Corporate/Other |
|
|
|
|
|
|
3 |
|
|
|
(3 |
) |
|
|
10 |
|
|
|
(13 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other business segment |
|
|
|
|
|
|
3 |
|
|
|
(3 |
) |
|
|
13 |
|
|
|
(16 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Discontinued Operations |
|
$ |
(4 |
) |
|
$ |
(61 |
) |
|
$ |
57 |
|
|
$ |
8 |
|
|
$ |
49 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Automotive Aftermarket business component was included in discontinued operations for only
eleven months of 2004, accounting for most of the decline in sales compared to 2003. The automotive
aftermarket as a whole grew modestly in 2003 on a retail level; however, this did not translate
into an increase for our aftermarket business as the growth was satisfied out of excess inventory
in the distribution chain. The Automotive Aftermarket business components sales in 2002 were
essentially flat for the same reason. Engine Managements sales in 2003 were substantially below
2002 sales because of the June 2003 sale of this business component to Standard Motor Products.
The loss from discontinued operations relating to the Automotive Aftermarket business
component in 2004 includes the $30 after-tax divestiture loss and $13 of costs net of tax recorded
in connection with the sale. Excluding these amounts, income from
discontinued operations was $39.
This compares to income of $69 in 2003, with the 2004 amount representing eleven months of activity
versus a full year in 2003. Income from discontinued operations relating to the Automotive
Aftermarket business component had decreased slightly in 2003 when compared to
2002 on flat sales. The Automotive Aftermarket business component had returned to profitability in 2002 after a
loss in 2001 as it began to benefit from the restructuring actions that were completed during 2002,
and reduced selling, general and administrative expenses. Restructuring expenses plus related
amounts charged to cost of sales totaled $63 in 2002 and $61 in 2001. Gross margin for the
Automotive Aftermarket business component was 15.5% in 2004, 17.7% in 2003 and 19.2% in 2002. The
lower gross margin in 2004 was partially due to higher steel costs which reduced gross margin by
approximately $25 or 1.3%.
36
Loss from discontinued operations relating to Engine Management decreased significantly in
2003. The operating improvement was attributable in large measure to the effects of restructuring
actions taken to consolidate manufacturing operations and distribution facilities.
Forward-Looking Information
Forward-looking statements in this report are indicated by words such as anticipates,
expects, believes, intends, plans, estimates, projects and similar expressions. These
statements represent our expectations based on current information and assumptions. Forward-looking
statements are inherently subject to risks and uncertainties. Our actual results could differ
materially from those which are anticipated or projected due to a number of factors. These factors
include national and international economic conditions; adverse effects from terrorism or
hostilities; the strength of other currencies relative to the U.S. dollar; increases in commodity
costs, including steel, that cannot be recouped in product pricing; our ability and that of our
customers to achieve projected sales and production levels; the continued availability of necessary
goods and services from our suppliers; competitive pressures on our sales and pricing; the
continued success of our cost reduction and cash management programs, long-term transformation and
U.S. tax loss carryforward utilization strategies and other factors set out elsewhere in this
report, including those discussed under the captions Financing Activities and Contingencies within
Liquidity and Capital Resources.
Item 7a Quantitative and Qualitative Disclosures About Market Risk
You can find market risk information in Financial Instruments, Derivative Financial
Instruments and Cash and Cash Equivalents under Note 1. Summary of Significant Accounting
Policies, in Note 11. Interest Rate Agreements, and in Note 17. Fair Value of Financial
Instruments in Item 8 of this Form 10-K/A and in Liquidity and Capital Resources under
Managements Discussion and Analysis of Financial Condition and Results of Operations above.
37
Item 8 Financial Statements and Supplementary Data
Report of Independent Registered Public Accounting Firm
To the
Board of Directors and Shareholders of Dana Corporation:
We have completed an integrated audit of Dana Corporations 2004 consolidated financial statements
and of its internal control over financial reporting as of December 31, 2004 and audits of its 2003
and 2002 consolidated financial statements in accordance with the standards of the Public Company
Accounting Oversight Board (United States). Our opinions, based on our audits, are presented
below.
Consolidated financial statements and financial statement schedule
In our opinion, the consolidated financial statements listed in the accompanying index appearing
under Item 15(a)(1) present fairly, in all material respects, the financial position of Dana
Corporation and its subsidiaries at December 31, 2004 and 2003, and the results of their operations
and their cash flows for each of the three years in the period ended December 31, 2004 in
conformity with accounting principles generally accepted in the United States of America. In
addition, in our opinion, the financial statement schedule listed in the accompanying index
appearing under Item 15(a)(2) presents fairly, in all material respects, the information set forth
therein when read in conjunction with the related consolidated financial statements. These
financial statements and financial statement schedule are the responsibility of the Companys
management. Our responsibility is to express an opinion on these financial statements and financial
statement schedule based on our audits. We conducted our audits of these statements in accordance
with the standards of the Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain reasonable assurance about whether
the financial statements are free of material misstatement. An audit of financial statements
includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements, assessing the accounting principles used and significant estimates made by
management, and evaluating the overall financial statement presentation. We believe that our audits
provide a reasonable basis for our opinion.
As discussed in Notes 1 and 7 to the consolidated financial statements, the Company changed its
method of accounting for goodwill effective January 1, 2002.
As discussed in Note 2 to the consolidated financial statements, the Company restated its 2004,
2003 and 2002 consolidated financial statements.
Internal control over financial reporting
Also, we have audited managements assessment, included in Managements Report on Internal Control
Over Financial Reporting appearing under Item 9A, that Dana Corporation did not maintain effective
internal control over financial reporting as of December 31, 2004 because of the effect of the
material weaknesses relating to: (1) the lack of an effective control environment at its Commercial
Vehicle business unit, (2) the financial and accounting organization not being adequate to support
its financial accounting and reporting needs, (3) the lack of effective controls over the
completeness and accuracy of certain revenue and expense accruals, (4) the lack of effective
controls over reconciliations of certain financial statement accounts, and (5) the lack of
effective controls over the valuation of certain inventory and the related cost of goods sold
accounts, based on criteria established in Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission (COSO). The Companys management
is responsible for maintaining effective internal control over financial reporting and for its
assessment of the effectiveness of internal control over financial reporting. Our responsibility
is to express opinions on managements assessment and on the effectiveness of the Companys
internal control over financial reporting based on our audit.
We conducted our audit of internal control over financial reporting in accordance with the
standards of the Public Company Accounting Oversight Board (United States). Those standards
require that we plan and perform the audit
38
to obtain reasonable assurance about whether effective internal control over financial reporting
was maintained in all material respects. An audit of internal control over financial reporting
includes obtaining an understanding of internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design and operating effectiveness of internal
control, and performing such other procedures as we consider necessary in the circumstances. We
believe that our audit provides a reasonable basis for our opinions.
A companys internal control over financial reporting is a process designed to provide reasonable
assurance regarding the reliability of financial reporting and the preparation of financial
statements for external purposes in accordance with generally accepted accounting principles. A
companys internal control over financial reporting includes those policies and procedures that (i)
pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the
transactions and dispositions of the assets of the company; (ii) provide reasonable assurance that
transactions are recorded as necessary to permit preparation of financial statements in accordance
with generally accepted accounting principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of management and directors of the company;
and (iii) provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use, or disposition of the companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or
detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with the policies or procedures may deteriorate.
A material weakness is a control deficiency, or combination of control deficiencies, that results
in more than a remote likelihood that a material misstatement of the annual or interim financial
statements will not be prevented or detected. The following material weaknesses have been
identified and included in managements assessment as of December 31, 2004:
(1) The Company did not maintain an effective control environment at its Commercial
Vehicle business unit. Specifically, there were inadequate controls to prevent, identify and
respond to improper intervention or override of established policies, procedures and
controls by management within the Commercial Vehicle business unit. This improper management
intervention and override at this business unit allowed the improper recording of certain
transactions with respect to asset sale contracts, supplier cost recovery arrangements and
contract pricing changes to achieve accounting results that were not in accordance with
generally accepted accounting principles and journal entries which were not appropriately
supported or documented. Additionally, financial personnel in the unit failed to report
instances of inappropriate conduct and potential financial impropriety to senior financial
management outside the unit. This control deficiency primarily affected accounts receivable,
accounts payable, accrued liabilities, revenue, other income, and other direct expenses.
(2) The financial and accounting organization was not adequate to support the
Companys financial accounting and reporting needs. Specifically, lines of communication
between the Companys operations, accounting and finance personnel were not adequate to
raise issues to the appropriate level of accounting personnel and the Company did not
maintain a sufficient complement of personnel with an appropriate level of accounting
knowledge, experience and training in the application of generally accepted accounting
principles commensurate with its financial reporting requirements. This control deficiency
resulted in ineffective controls over the accurate and complete recording of certain
customer contract pricing changes and asset sale contracts (both within and outside of the
Commercial Vehicle business unit) to ensure they were accounted for in accordance with
generally accepted accounting principles. The lack of a sufficient complement of personnel
with an appropriate level of accounting knowledge, experience and training contributed to
the control deficiencies discussed in items 3 through 5 below.
(3) The Company did not maintain effective controls over the completeness and accuracy
of certain revenue and expense accruals. Specifically, the Company failed to identify,
analyze, and review certain accruals
39
at period end relating to certain accounts receivable, accounts payable, accrued
liabilities, revenue, and other direct expenses to ensure that they were accurately,
completely and properly recorded.
(4) The Company did not maintain effective controls over reconciliations of certain
financial statement accounts. Specifically, the Companys controls over the preparation,
review and monitoring of account reconciliations related to certain inventory, accounts
payable, accrued expenses and the related income statement accounts and certain intercompany
balances were ineffective to ensure that account balances were accurate and supported by
appropriate underlying detail, calculations or other documentation, and that intercompany
balances appropriately eliminate.
(5) The Company did not maintain effective control over the valuation of certain
inventory and the related cost of goods sold accounts. Specifically, the Company did not
maintain effective controls over the computation and review of its LIFO inventory
calculation to ensure that appropriate components, such as the impact of steel surcharges,
were properly reflected in the calculation.
Each of
the control deficiencies described in 1 through 5 resulted in the restatement of the
Companys annual consolidated financial statements for 2004, and
each of the items 1 through 4 also
resulted in the restatement of each of the interim periods in 2004 and the first and second
quarters of 2005, as well as certain audit adjustments to the Companys third quarter 2005
consolidated financial statements. Each of the control deficiencies described in 2 through 4
resulted in the restatement of the Companys annual consolidated financial statements for 2003 and
2002 and each of the interim periods in 2003. Additionally, each of the control deficiencies
described in 1 through 5 could result in a misstatement of the aforementioned accounts or
disclosures that would result in a material misstatement in the Companys annual or interim
consolidated financial statements that would not be prevented or detected. Accordingly, the
Companys management has determined that each of these control deficiencies constitutes a material
weakness.
These material weaknesses were considered in evaluating the nature, timing, and extent of audit
tests applied in our audit of the 2004 consolidated financial statements, and our opinion
regarding the effectiveness of the Companys internal control over financial reporting does not
affect our opinion on those consolidated financial statements.
Management and we previously concluded that the Company maintained effective internal control over
financial reporting as of December 31, 2004. In connection with the restatement of the Companys
consolidated financial statements described in Note 2 to the consolidated financial statements,
management has determined that the material weaknesses described above existed as of December 31,
2004. Accordingly, Managements Report on Internal Control Over Financial Reporting has been
restated and our present opinion on internal control over financial reporting, as presented herein,
is different from that expressed in our previous report.
In our opinion, managements assessment that Dana Corporation did not maintain effective internal
control over financial reporting as of December 31, 2004, is fairly stated, in all material
respects, based on criteria established in Internal Control Integrated Framework issued by the
COSO. Also, in our opinion, because of the effects of the material weaknesses described above on
the achievement of the objectives of the control criteria, Dana Corporation has not maintained
effective internal control over financial reporting as of December 31, 2004, based on criteria
established in Internal Control Integrated Framework issued by the COSO.
/s/ PricewaterhouseCoopers LLP
Toledo, Ohio
March 8, 2005, except for the restatement discussed in Note 2 to the consolidated financial
statements and the matter discussed in the penultimate paragraph of Managements Report on Internal
Control Over Financial Reporting, as to which the date is December 30, 2005
40
CONSOLIDATED BALANCE SHEET
In millions, except par value
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
Assets |
|
Restated See
Note 2 |
|
|
|
|
|
Current assets |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
634 |
|
|
$ |
731 |
|
Accounts receivable |
|
|
|
|
|
|
|
|
Trade, less allowance for doubtful
accounts of $37 2004 and $38 2003 |
|
|
1,254 |
|
|
|
1,047 |
|
Other |
|
|
437 |
|
|
|
294 |
|
Inventories |
|
|
898 |
|
|
|
752 |
|
Assets of discontinued operations |
|
|
|
|
|
|
1,242 |
|
Other current assets |
|
|
200 |
|
|
|
317 |
|
|
|
Total current assets |
|
|
3,423 |
|
|
|
4,383 |
|
Goodwill |
|
|
593 |
|
|
|
558 |
|
Investments and other assets |
|
|
2,551 |
|
|
|
1,693 |
|
Investments in leases |
|
|
281 |
|
|
|
622 |
|
Property, plant and equipment, net |
|
|
2,171 |
|
|
|
2,229 |
|
|
|
Total assets |
|
$ |
9,019 |
|
|
$ |
9,485 |
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and Shareholders Equity |
|
|
|
|
|
|
|
|
Current liabilities |
|
|
|
|
|
|
|
|
Notes payable, including current portion
of long-term debt |
|
$ |
155 |
|
|
$ |
493 |
|
Accounts payable |
|
|
1,330 |
|
|
|
1,076 |
|
Accrued payroll and employee benefits |
|
|
378 |
|
|
|
296 |
|
Liabilities of discontinued operations |
|
|
|
|
|
|
278 |
|
Other accrued liabilities |
|
|
611 |
|
|
|
523 |
|
Taxes on income |
|
|
199 |
|
|
|
165 |
|
|
|
Total current liabilities |
|
|
2,673 |
|
|
|
2,831 |
|
Deferred employee benefits and other
noncurrent liabilities |
|
|
1,759 |
|
|
|
1,903 |
|
Long-term debt |
|
|
2,054 |
|
|
|
2,605 |
|
Minority interest in consolidated subsidiaries |
|
|
122 |
|
|
|
96 |
|
|
|
Total liabilities |
|
|
6,608 |
|
|
|
7,435 |
|
|
|
Shareholders equity
|
|
|
|
|
|
|
|
|
Common stock, $1 par value, shares authorized,
350; shares issued, 150 2004, 149 2003 |
|
|
150 |
|
|
|
149 |
|
Additional paid-in capital |
|
|
190 |
|
|
|
171 |
|
Retained earnings |
|
|
2,479 |
|
|
|
2,490 |
|
Accumulated other comprehensive loss |
|
|
(408 |
) |
|
|
(760 |
) |
|
|
Total shareholders equity |
|
|
2,411 |
|
|
|
2,050 |
|
|
|
Total liabilities and shareholders equity |
|
$ |
9,019 |
|
|
$ |
9,485 |
|
|
|
The accompanying notes are an integral part of the consolidated
financial statements.
41
CONSOLIDATED STATEMENT OF INCOME
In millions, except per share amounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
2004 |
|
2003 |
|
2002 |
|
|
Restated
See Note 2 |
Net sales |
|
$ |
9,048 |
|
|
$ |
7,918 |
|
|
$ |
7,507 |
|
Revenue from lease financing |
|
|
22 |
|
|
|
46 |
|
|
|
85 |
|
Other income (expense), net |
|
|
(98 |
) |
|
|
112 |
|
|
|
103 |
|
|
|
|
|
8,972 |
|
|
|
8,076 |
|
|
|
7,695 |
|
|
Costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
8,372 |
|
|
|
7,249 |
|
|
|
6,826 |
|
Selling, general and administrative expenses |
|
|
498 |
|
|
|
522 |
|
|
|
563 |
|
Realignment charges |
|
|
72 |
|
|
|
0 |
|
|
|
163 |
|
Interest expense |
|
|
210 |
|
|
|
225 |
|
|
|
261 |
|
|
|
|
|
9,152 |
|
|
|
7,996 |
|
|
|
7,813 |
|
|
Income (loss) before income taxes |
|
|
(180 |
) |
|
|
80 |
|
|
|
(118 |
) |
Income tax benefit |
|
|
212 |
|
|
|
46 |
|
|
|
94 |
|
Minority interest |
|
|
(7 |
) |
|
|
(7 |
) |
|
|
(13 |
) |
Equity in earnings of affiliates |
|
|
41 |
|
|
|
52 |
|
|
|
55 |
|
|
Income from continuing operations |
|
|
66 |
|
|
|
171 |
|
|
|
18 |
|
|
Income from discontinued operations before income taxes |
|
|
20 |
|
|
|
97 |
|
|
|
100 |
|
Income tax expense of discontinued operations |
|
|
(24 |
) |
|
|
(40 |
) |
|
|
(51 |
) |
|
Income (loss) from discontinued operations |
|
|
(4 |
) |
|
|
57 |
|
|
|
49 |
|
|
Income before effect of change in accounting |
|
|
62 |
|
|
|
228 |
|
|
|
67 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
(220 |
) |
|
Net income (loss) |
|
$ |
62 |
|
|
$ |
228 |
|
|
$ |
(153 |
) |
|
Basic earnings (loss) per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before effect of change in accounting |
|
$ |
0.44 |
|
|
$ |
1.15 |
|
|
$ |
.12 |
|
Income (loss) from discontinued operations |
|
|
(0.03 |
) |
|
|
0.39 |
|
|
|
.32 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
(1.48 |
) |
|
Net income (loss) |
|
$ |
0.41 |
|
|
$ |
1.54 |
|
|
$ |
(1.04 |
) |
|
Diluted earnings (loss) per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before effect of change in accounting |
|
$ |
0.44 |
|
|
$ |
1.14 |
|
|
$ |
.12 |
|
Income (loss) from discontinued operations |
|
|
(0.03 |
) |
|
|
0.39 |
|
|
|
.32 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
(1.47 |
) |
|
Net income (loss) |
|
$ |
0.41 |
|
|
$ |
1.53 |
|
|
$ |
(1.03 |
) |
|
Cash dividends declared and paid per common share |
|
$ |
0.48 |
|
|
$ |
0.09 |
|
|
$ |
0.04 |
|
|
Average shares outstanding Basic |
|
|
149 |
|
|
|
148 |
|
|
|
148 |
|
|
Average shares outstanding Diluted |
|
|
151 |
|
|
|
149 |
|
|
|
149 |
|
|
The accompanying notes are an integral part of the consolidated
financial statements.
42
CONSOLIDATED STATEMENT OF CASH FLOWS
In millions
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year ended December 31 |
|
|
2004 |
|
2003 |
|
2002 |
|
|
Restated See Note
2 |
|
|
|
Net cash flows from operating activities |
|
$ |
73 |
|
|
$ |
350 |
|
|
$ |
469 |
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Purchases of property, plant and equipment |
|
|
(329 |
) |
|
|
(323 |
) |
|
|
(324 |
) |
Divestitures |
|
|
968 |
|
|
|
145 |
|
|
|
506 |
|
Proceeds from sales of leasing subsidiary assets |
|
|
289 |
|
|
|
193 |
|
|
|
248 |
|
Proceeds from sales of other assets |
|
|
61 |
|
|
|
89 |
|
|
|
101 |
|
Changes in investments and other assets |
|
|
(80 |
) |
|
|
60 |
|
|
|
18 |
|
Payments received on leases and loans |
|
|
13 |
|
|
|
40 |
|
|
|
70 |
|
Acquisitions |
|
|
(5 |
) |
|
|
|
|
|
|
(31 |
) |
Other |
|
|
(1 |
) |
|
|
(10 |
) |
|
|
(11 |
) |
|
Net cash flows investing activities |
|
|
916 |
|
|
|
194 |
|
|
|
577 |
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Payments on and repurchases of long-term debt |
|
|
(1,457 |
) |
|
|
(272 |
) |
|
|
(467 |
) |
Issuance of long-term debt |
|
|
455 |
|
|
|
|
|
|
|
285 |
|
Net change in short-term debt |
|
|
(31 |
) |
|
|
(113 |
) |
|
|
(556 |
) |
Dividends paid |
|
|
(73 |
) |
|
|
(14 |
) |
|
|
(6 |
) |
Other |
|
|
16 |
|
|
|
17 |
|
|
|
72 |
|
|
Net cash flows financing activities |
|
|
(1,090 |
) |
|
|
(382 |
) |
|
|
(672 |
) |
|
Net increase in cash and cash equivalents |
|
|
(101 |
) |
|
|
162 |
|
|
|
374 |
|
Net change in cash of discontinued operations |
|
|
4 |
|
|
|
(2 |
) |
|
|
(2 |
) |
Cash and cash equivalents beginning of year |
|
|
731 |
|
|
|
571 |
|
|
|
199 |
|
|
Cash and cash equivalents end of year |
|
$ |
634 |
|
|
$ |
731 |
|
|
$ |
571 |
|
|
Reconciliation of net income (loss) to net
cash flows from operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
62 |
|
|
$ |
228 |
|
|
$ |
(153 |
) |
Depreciation and amortization |
|
|
358 |
|
|
|
394 |
|
|
|
478 |
|
Loss (gain) on note repurchases |
|
|
96 |
|
|
|
(9 |
) |
|
|
|
|
Asset impairment |
|
|
37 |
|
|
|
21 |
|
|
|
114 |
|
Losses (gains) on divestitures and asset sales |
|
|
18 |
|
|
|
(38 |
) |
|
|
(53 |
) |
Minority interest |
|
|
13 |
|
|
|
9 |
|
|
|
5 |
|
Deferred income taxes |
|
|
(125 |
) |
|
|
(35 |
) |
|
|
(135 |
) |
Unremitted earnings of affiliates |
|
|
(36 |
) |
|
|
(49 |
) |
|
|
(43 |
) |
Change in accounts receivable |
|
|
(275 |
) |
|
|
(127 |
) |
|
|
(42 |
) |
Change in inventories |
|
|
(155 |
) |
|
|
|
|
|
|
33 |
|
Change in other operating assets |
|
|
(312 |
) |
|
|
65 |
|
|
|
18 |
|
Change in operating liabilities |
|
|
448 |
|
|
|
(81 |
) |
|
|
215 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
220 |
|
Other |
|
|
(56 |
) |
|
|
(28 |
) |
|
|
(188 |
) |
|
Net cash flows from operating activities |
|
$ |
73 |
|
|
$ |
350 |
|
|
$ |
469 |
|
|
The accompanying notes are
an integral part of the consolidated financial statements.
43
STATEMENT
OF SHAREHOLDERS EQUITY
In millions
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive Income (Loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign |
|
Minimum |
|
|
|
|
|
|
|
|
|
|
|
|
Retained |
|
Currency |
|
Pension |
|
|
|
Shareholders |
|
|
|
|
Additional |
|
Earnings |
|
Translation |
|
Liability |
|
|
|
Equity |
|
|
Common |
|
Paid-In |
|
Restated- |
|
Restated- |
|
Restated- |
|
Unrealized |
|
Restated- |
|
|
Stock |
|
Capital |
|
See
Note 2 |
|
See
Note 2 |
|
See
Note 2 |
|
Gain (Loss) |
|
See
Note 2 |
Balance, December 31, 2001
as originally reported |
|
$ |
149 |
|
|
$ |
163 |
|
|
$ |
2,471 |
|
|
$ |
(720 |
) |
|
$ |
(103 |
) |
|
$ |
(2 |
) |
|
$ |
1,958 |
|
Restatement adjustments |
|
|
|
|
|
|
|
|
|
|
(36 |
) |
|
|
(9 |
) |
|
|
|
|
|
|
|
|
|
|
(45 |
) |
|
|
|
Balance, December 31, 2001
as restated |
|
|
149 |
|
|
|
163 |
|
|
|
2,435 |
|
|
|
(729 |
) |
|
|
(103 |
) |
|
|
(2 |
) |
|
|
1,913 |
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss
for 2002 as restated |
|
|
|
|
|
|
|
|
|
|
(153 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(56 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension liability |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(255 |
) |
|
|
|
|
|
|
|
|
Unrealized loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(464 |
) |
Total comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends declared |
|
|
|
|
|
|
|
|
|
|
(6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6 |
) |
Issuance of shares for
director and employee
stock plans, net |
|
|
|
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 |
|
|
|
|
Balance,
December 31, 2002
as restated |
|
|
149 |
|
|
|
170 |
|
|
|
2,276 |
|
|
|
(785 |
) |
|
|
(358 |
) |
|
|
(2 |
) |
|
|
1,450 |
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income for 2003 as
restated |
|
|
|
|
|
|
|
|
|
|
228 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation |
|
|
|
|
|
|
` |
|
|
|
|
|
|
|
297 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension liability |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
86 |
|
|
|
|
|
|
|
|
|
Reclassification adjustment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
613 |
|
Cash dividends declared |
|
|
|
|
|
|
|
|
|
|
(14 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(14 |
) |
Issuance of shares for
director and employee
stock plans, net |
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
|
Balance,
December 31, 2003
as restated |
|
|
149 |
|
|
|
171 |
|
|
|
2,490 |
|
|
|
(488 |
) |
|
|
(272 |
) |
|
|
|
|
|
|
2,050 |
|
Comprehensive income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income for 2004 as
restated |
|
|
|
|
|
|
|
|
|
|
62 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency
translation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
223 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension
liability |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
129 |
|
|
|
|
|
|
|
|
|
Total comprehensive
income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
414 |
|
Cash dividends declared |
|
|
|
|
|
|
|
|
|
|
(73 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(73 |
) |
Issuance of shares for
equity compensation
plans, net |
|
|
1 |
|
|
|
19 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20 |
|
|
|
|
Balance,
December 31, 2004
as restated |
|
$ |
150 |
|
|
$ |
190 |
|
|
$ |
2,479 |
|
|
$ |
(265 |
) |
|
$ |
(143 |
) |
|
$ |
|
|
|
$ |
2,411 |
|
|
|
|
The accompanying notes are an
integral part of the consolidated financial statements.
44
Notes to Consolidated Financial Statements
In millions, except share and per share amounts
Note 1. Summary of Significant Accounting Policies
Dana serves the majority of the worlds vehicular manufacturers as a leader in the
engineering, manufacture and distribution of systems and components. While we divested the majority
of our automotive aftermarket businesses in November 2004, we continue to manufacture and supply a
variety of service parts. We have also been a provider of lease financing services in selected
markets through our wholly-owned subsidiary, Dana Credit Corporation (DCC).
The preparation of these consolidated financial statements in accordance with generally
accepted accounting principles requires estimates and assumptions that affect the amounts reported
in the consolidated financial statements and accompanying disclosures. Some of the more significant
estimates include valuation of deferred tax assets and inventories; restructuring, environmental,
product liability and warranty accruals; valuation of postemployment and postretirement benefits;
depreciation and amortization of long-lived assets; residual values of leased assets and allowances
for doubtful accounts. Actual results could differ from those estimates.
The following summary of significant accounting policies should help you evaluate the
consolidated financial statements.
Principles of Consolidation
The consolidated financial statements include all subsidiaries in which we have the ability to
control operating and financial policies. Affiliated companies (20% to 50% ownership) are generally
recorded in the statements using the equity method of accounting, as are certain investments in
partnerships and limited liability companies in which we may have an ownership interest of less
than 20%. Operations of affiliates accounted for under the equity method of accounting are
generally included for periods ended within one month of our year end. Other less-than-20%-owned
companies are included in the financial statements at the cost of our investment. Dividends,
royalties and fees from these cost basis affiliates are recorded in income when received.
Discontinued Operations
We adopted Statement of Financial Accounting Standards (SFAS) No. 144, Accounting for the
Impairment or Disposal of Long-Lived Assets, in 2002. Under the requirements of SFAS No. 144, we
classify a business component that either has been disposed of or is classified as held for sale as
a discontinued operation if the cash flow of the component has been or will be eliminated from the
ongoing operations of Dana and Dana will no longer have any significant continuing involvement in
the component. The results of operations of our discontinued operations through the date of sale,
including any gains or losses on disposition, are aggregated and presented on two lines in the
income statement. SFAS No. 144 requires the reclassification of amounts presented for prior years
to effect their classification as discontinued operations. The amounts presented in the income
statement for years prior to 2004 were previously reclassified to comply with SFAS No. 144.
With respect to the consolidated balance sheet, the assets and liabilities relating to the
discontinued operations are aggregated and reported separately as assets and liabilities of
discontinued operations following the decision to dispose of the component. As a result of the
completion of the divestiture of the majority of our automotive aftermarket businesses in November
2004, the balance sheet as of December 31, 2004 does not include any assets or liabilities of
discontinued operations. In the consolidated statement of cash flows, the cash flows of
discontinued operations are not reclassified. See Note 22 for additional information regarding our
discontinued operations.
45
Foreign Currency Translation
The financial statements of subsidiaries and equity affiliates outside the United States
(U.S.) located in non-highly inflationary economies are measured using the currency of the primary
economic environment in which they operate as the functional currency, which for the most part is
the local currency. Transaction gains and losses which result from translating assets and
liabilities of these entities into the functional currency are included in net earnings. Other
income includes transaction gains of $2 in 2004, $3 in 2003 and $19 in 2002. When translating into
U.S. dollars, income and expense items are translated at average monthly rates of exchange and
assets and liabilities are translated at the rates of exchange at the balance sheet date.
Translation adjustments resulting from translating the functional currency into U.S. dollars are
deferred as a component of accumulated other comprehensive income in shareholders equity. For
affiliates operating in highly inflationary economies, non-monetary assets are translated into U.S.
dollars at historical exchange rates and monetary assets are translated at current exchange rates.
Translation adjustments for these affiliates, which were not material during the last three years,
are included in net earnings.
Inventories
Inventories are valued at the lower of cost or market. Cost is generally determined on the
last-in, first-out (LIFO) basis for U.S. inventories and on the first-in, first-out (FIFO) or
average cost basis for non-U.S. inventories.
Goodwill
Prior to 2002, we amortized goodwill over the periods of expected benefit ranging from 10 to
40 years. As of January 1, 2002, we adopted SFAS No. 142, Goodwill and Other Intangible Assets,
and discontinued amortizing goodwill. Pursuant to SFAS No. 142, we now test goodwill for impairment
on an annual basis unless conditions arise that would require a more frequent evaluation. In
assessing the recoverability of goodwill, projections regarding estimated future cash flows and
other factors are made to determine the fair value of the respective assets. If these estimates or
related projections change in the future, we may be required to record impairment charges for
goodwill at that time.
Pre-Production Costs Related to Long-Term Supply Arrangements
The costs of tooling used to make products sold under long-term supply arrangements are
capitalized as part of property, plant and equipment and amortized over their useful lives if we
own the tooling. These costs are also capitalized and amortized if we fund the purchase but our
customer owns the tooling and grants us the irrevocable right to use the tooling over the contract
period. If we have a contractual right to bill our customers, costs incurred in connection with the
design and development of tooling are carried as a component of other accounts receivable. Design
and development costs related to customer products are deferred if we have an agreement to collect
such costs from the customer; otherwise, they are expensed when incurred. At December 31, 2004, the
machinery and equipment component of property, plant and equipment
included $48 of our tooling
related to long-term supply arrangements and $8 of our customers tooling which we have the
irrevocable right to use, while other accounts receivable included $84 of costs related to tooling
which we have a contractual right to collect from our customers.
Lease Financing
Lease financing consists of direct financing leases, leveraged leases and equipment on
operating leases. Income on direct financing leases is recognized by a method which produces a
constant periodic rate of return on the outstanding investment in the lease. Income on leveraged
leases is recognized by a method which produces a constant rate of return on the outstanding net
investment in the lease, net of the related deferred tax liability, in the years in which the net
investment is positive. Initial direct costs are deferred and amortized using the interest method
over the lease period. Equipment under operating leases is recorded at cost, net of accumulated
depreciation. Income from operating leases is recognized ratably over the term of the leases.
46
Allowance for Losses on Lease Financing
Provisions for losses on lease financing receivables are determined based on loss experience
and assessment of inherent risk. Adjustments are made to the allowance for losses to adjust the net
investment in lease financing to an estimated collectible amount. Income recognition is generally
discontinued on accounts which are contractually past due and where no payment activity has
occurred within 120 days. Accounts are charged against the allowance for losses when determined to
be uncollectible. Accounts where asset repossession has started as the primary means of recovery
are classified within other assets at their estimated realizable value.
Properties and Depreciation
Property, plant and equipment are valued at historical costs. Depreciation is recognized over
the estimated useful lives using primarily the straight-line method for financial reporting
purposes and accelerated depreciation methods for federal income tax purposes. Long-lived assets
are reviewed for impairment whenever events and circumstances indicate they may be impaired. When
appropriate, carrying amounts are adjusted to fair market value less cost to sell. Useful lives for
buildings and building improvements, machinery and equipment, tooling, and office equipment,
furniture and fixtures principally range from twenty to thirty years, five to ten years, three to
five years and three to ten years, respectively.
Revenue Recognition
Sales are recognized when products are shipped and risk of loss has transferred to the
customer. We accrue for warranty costs, sales returns and other allowances, based on experience and
other relevant factors, when sales are recognized. Adjustments are made as new information becomes
available. Shipping and handling fees billed to customers are included in sales and the costs of
shipping and handling are included in cost of sales.
Income Taxes
Current tax liabilities and assets are recognized for the estimated taxes payable or
refundable on the tax returns for the current year. Deferred income taxes are provided for
temporary differences between the recorded values of assets and liabilities for financial reporting
purposes and the basis of such assets and liabilities as measured by tax laws and regulations.
Deferred income taxes are also provided for net operating loss, tax credit and other carryforwards.
Amounts are stated at enacted tax rates expected to be in effect when taxes are actually paid or
recovered.
In accordance with SFAS No. 109, Accounting for Income Taxes, we periodically assess whether
it is more likely than not that we will generate sufficient future taxable income to realize our
deferred income tax assets. This assessment requires significant judgment and, in making this
evaluation, we consider all available positive and negative evidence. Such evidence includes
historical results, trends and expectations for future U.S. and non-U.S. pre-tax operating income,
the time period over which our temporary differences will reverse and the implementation of
feasible and prudent tax planning strategies. While the assumptions require significant judgment,
they are consistent with the plans and estimates we are using to manage the underlying business.
We provide a valuation allowance against our deferred tax assets if, based upon available
evidence, we determine that it is more likely than not that some portion or all of the recorded
deferred tax assets will not be realized in future periods. Creating a valuation allowance serves
to increase income tax expense during the reporting period. Once created, a valuation allowance
against deferred tax assets is maintained until realization of the deferred tax asset is judged
more likely than not to occur. Reducing a valuation allowance against deferred tax assets serves to
reduce income tax expense unless the reduction occurs due to expiration of the underlying loss or
tax credit carryforward period.
47
Financial Instruments
The reported fair values of financial instruments are based on a variety of factors. Where
available, fair values represent quoted market prices for identical or comparable instruments.
Where quoted market prices are not available, fair values are estimated based on assumptions
concerning the amount and timing of estimated future cash flows and assumed discount rates
reflecting varying degrees of credit risk. Fair values may not represent actual values of the
financial instruments that could be realized as of the balance sheet date or that will be realized
in the future.
Derivative Financial Instruments
We enter into forward exchange contracts to hedge our exposure to the effects of currency
fluctuations on a portion of our projected sales and purchase commitments. The changes in the fair
value of these contracts are recorded in cost of sales and are generally offset by exchange gains
or losses on the underlying exposures. We also use interest rate swaps to manage exposure to
fluctuations in interest rates and to balance the mix of our fixed and floating rate debt. We do
not use derivatives for trading or speculative purposes.
We follow SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities, and
SFAS No. 138, Accounting for Certain Derivative Instruments and Certain Hedging Transactions.
These Statements require, among other things, that all derivative instruments be recognized on the
balance sheet at fair value. Our fixed-for-variable interest rate swap agreements have been
formally designated as fair value hedges. The effect of marking these contracts to market has been
recorded in the balance sheet as a direct adjustment of the underlying debt. The adjustment does
not affect the results of operations unless the contract is terminated, in which case the receipt
of cash is offset by a valuation adjustment of the underlying debt that is amortized to interest
expense over the remaining life of the debt. The repurchase in 2004 of a portion of our notes
resulted in a significant reduction in the amount of the related valuation adjustments.
Foreign currency forwards have not been designated as hedges and the effect of marking these
instruments to market has been recognized in the results of operations.
Environmental Compliance and Remediation
Environmental expenditures that relate to current operations are expensed or capitalized as
appropriate. Expenditures that relate to existing conditions caused by past operations which do not
contribute to current or future revenue generation are expensed. Liabilities are recorded when
environmental assessments and/or remedial efforts are probable and the costs can be reasonably
estimated. Estimated costs are based upon current laws and regulations, existing technology and the
most probable method of remediation. The costs are not discounted and exclude the effects of
inflation. If the cost estimates result in a range of equally probable amounts, the lower end of
the range is accrued.
Settlements
With Insurers
In
certain circumstances we commute policies which provide insurance for
asbestos-related bodily injury claims. The insurance proceeds are
recognized in the periods in which the company recognizes asbestos
claims to which they relate, and defers that portion related to
future claims for which the company has not recorded a liability.
Pension Plans
Annual net periodic pension costs under defined benefit pension plans are determined on an
actuarial basis. Our policy is to fund these costs through deposits with trustees in amounts that,
at a minimum, satisfy the applicable funding regulations. Benefits are determined based upon
employees length of service, wages or a combination of length of service and wages.
Postretirement Benefits Other Than Pensions
Annual net postretirement benefits expense under the defined benefit plans and the related
liabilities are determined on an actuarial basis. Our policy is to fund these benefits as they
become due. Benefits are determined primarily based upon employees length of service and include
applicable employee cost sharing.
48
Postemployment Benefits
Annual net postemployment benefits expense under our benefit plans and the related liabilities
are accrued as service is rendered for those obligations that accumulate or vest and can be
reasonably estimated. Obligations that do not accumulate or vest are recorded when payment of the
benefits is probable and the amounts can be reasonably estimated.
Cash and Cash Equivalents
For purposes of reporting cash flows, we consider highly liquid investments with a maturity of
three months or less when purchased to be cash equivalents. Our marketable securities satisfy the
criteria for cash equivalents and are classified accordingly.
At December 31, 2004, we maintained cash deposits of $105 to provide credit enhancement for
certain lease agreements and to support surety bonds that allow us to self-insure our workers
compensation obligations. These financial instruments are expected to be renewed each year. A total
of $89 of the deposits may not be withdrawn.
Equity-Based Compensation
Stock-based compensation is accounted for using the intrinsic value method prescribed in
Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and related
interpretations. No compensation expense is recorded for stock options as they are granted at the
market value of the underlying stock. The following table presents stock compensation expense
currently included in our financial statements related to restricted stock, restricted stock units,
performance shares and stock awards, as well as the pro forma information showing results as if
stock option expense had been recorded under the fair value method.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year
Ended December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
|
|
Restated - See Note 2 |
|
Stock compensation expense, as reported |
|
$ |
3 |
|
|
$ |
2 |
|
|
$ |
3 |
|
Stock option expense, pro forma |
|
|
13 |
|
|
|
14 |
|
|
|
17 |
|
|
|
|
|
|
|
|
|
|
|
Stock compensation expense, pro forma |
|
$ |
16 |
|
|
$ |
16 |
|
|
$ |
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss), as restated |
|
$ |
62 |
|
|
$ |
228 |
|
|
$ |
(153 |
) |
Net income (loss), pro forma |
|
$ |
49 |
|
|
$ |
214 |
|
|
$ |
(170 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss), as restated |
|
$ |
0.41 |
|
|
$ |
1.54 |
|
|
$ |
(1.04 |
) |
Net income (loss), pro forma |
|
$ |
0.33 |
|
|
$ |
1.45 |
|
|
$ |
(1.15 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share |
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss), as restated |
|
$ |
0.41 |
|
|
$ |
1.53 |
|
|
$ |
(1.03 |
) |
Net income (loss), pro forma |
|
$ |
0.32 |
|
|
$ |
1.44 |
|
|
$ |
(1.14 |
) |
Recent Accounting Pronouncements
In December 2003, the Financial Accounting Standards Board (FASB) issued SFAS No. 132R,
Employers Disclosure about Pensions and Other Postretirement Benefits. SFAS No. 132R requires
additional disclosures about
defined benefit pension plans and other postretirement benefit plans. The standard requires,
among other things, additional disclosures about the assets held in employer sponsored pension
plans, disclosures relating to plan asset investment policy and practices, disclosure of expected
contributions to be made to the plans and expected benefit
49
payments to be made by the plans. Annual
disclosures applicable to our U.S. pension and postretirement plans were required to be made in our
financial statements beginning with the year ended December 31, 2003. Annual disclosures relating
to our non-U.S. plans were required for the year ended December 31, 2004. We adopted this
pronouncement as of December 31, 2003 for all of our U.S. plans and as of December 31, 2004 for our
non-U.S. plans. See Note 14 for the required disclosures.
In January 2003, the FASB issued FASB Interpretation (FIN) No. 46, Consolidation of Variable
Interest Entities, an Interpretation of ARB 51. In December 2003, the FASB revised FIN No. 46 to
reflect decisions it made regarding a number of implementation issues. FIN No. 46, as revised,
requires that the primary beneficiary of a variable interest entity (VIE) consolidate the entity
even if the primary beneficiary does not have a majority voting interest. This Interpretation
applies to certain entities in which equity investors do not have the characteristics of a
controlling financial interest or do not have sufficient equity at risk for the entity to finance
its activities without additional subordinated financial support. This Interpretation also
identifies those situations where a controlling financial interest may be achieved through
arrangements that do not involve voting interests. The Interpretation also establishes additional
disclosures which are required regarding an enterprises involvement with a VIE when it is not the
primary beneficiary. This Interpretation is required to be applied to any VIE created after January
31, 2003. We adopted this Interpretation with respect to all VIEs created on or before January 31,
2003 as of December 31, 2003. This Interpretation did not have a material effect on our financial
condition or results of operations. See Note 8 for information regarding our involvement with VIEs.
In May 2003, the FASB Emerging Issues Task Force (EITF) issued EITF 03-4, Accounting for Cash
Balance Pension Plans. EITF 03-4 addresses whether a cash balance retirement plan should be
considered a defined contribution plan or a defined benefit plan for purposes of applying SFAS No.
87, Employers Accounting for Pensions, and, if considered a defined benefit plan, the
appropriate expense attribution method. The EITF included a consensus that cash balance plans are
defined benefit plans for purposes of applying SFAS No. 87 and that such plans should apply the
unit credit method for determining expense associated with the plans. A substantial majority of our
domestic pension plans are cash balance pension plans that have been considered to be defined
benefit plans for purposes of applying SFAS No. 87. Prior to 2004, our pension expense for cash
balance plans had been determined using the projected unit credit method, which is similar to the
unit credit method. Beginning in 2004, our pension expense for cash balance plans has been
determined using the unit credit method. The adjustment resulting from application of this method
has been treated as an actuarial gain pursuant to SFAS No. 87. The adoption of EITF 03-4 did not
have a material effect on our financial statements.
In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003
(the Act) was enacted in the U.S. The Act provides, among other things, expanded Medicare
healthcare benefits to include an outpatient prescription drug benefit to Medicare eligible
residents of the U.S. (Medicare Part D) beginning in 2006. Prescription drug coverage will be
available to eligible individuals who voluntarily enroll under the Part D plan. As an alternative,
employers may provide drug coverage at least actuarially equivalent to standard coverage and
receive a tax-free federal subsidy equal to 28% of a portion of a Medicare beneficiarys drug costs
for covered retirees who do not enroll in a Part D plan.
In May 2004, the FASB issued Staff Position FAS (FSP) No. 106-2, Accounting and Disclosure
Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003,
to provide guidance on accounting for the effects of the Act. FSP No. 106-2 requires treating the
initial effect of the employer subsidy on the accumulated postretirement benefit obligation (APBO)
as an actuarial gain. The subsidy also affects the estimate of service cost in measuring the cost
of benefits attributable to current service. The effects of plan amendments adopted subsequent to
the Act to qualify plans as actuarially equivalent are treated as actuarial gains if the net effect
of the amendments reduces the APBO. The net effect on the APBO of any plan amendments that (a)
reduce benefits under the plan and thus disqualify the benefits as actuarially equivalent and (b)
eliminate the subsidy are accounted for as prior service cost. See Note 14 for the required
disclosures.
During the third quarter of 2004, we adopted FSP No. 106-2 retroactively to the beginning of
2004. The initial effect of the subsidy was a reduction in our APBO at January 1, 2004 of $68 and a
corresponding actuarial gain,
which we deferred in accordance with our accounting policy related to retiree benefit plans.
Amortization of the actuarial gain, along with a reduction in service and interest costs, increased
net income for 2004 by $8.
50
In December 2004, the FASB issued FSP No. 109-2, Accounting and Disclosure Guidance for the
Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004. FSP No.
109-2 provides guidance under SFAS No. 109, Accounting for Income Taxes, with respect to
recording the potential impact of the repatriation provisions of the American Jobs Creation Act of
2004 (the Jobs Act) on a companys income tax expense and deferred tax liability. The Jobs Act was
enacted on October 22, 2004. FSP No. 109-2 allows time beyond the financial reporting period that
includes the date of enactment for a company to evaluate the effect of the Jobs Act on its plan for
reinvestment or repatriation of non-U.S. earnings for purposes of applying SFAS No. 109. We have
not yet completed evaluating the impact of the repatriation provisions. Accordingly, as provided
for in FSP No. 109-2, we have not adjusted our tax provision or deferred tax assets to reflect the
repatriation provisions of the Jobs Act. See Note 15 for the required disclosures.
In December 2004, the FASB issued SFAS No. 123 (revised 2004), Share-Based Payment. SFAS No.
123, as revised, requires recognition of the cost of employee services provided in exchange for
stock options and similar equity instruments based on the fair value of the instrument at the date
of grant. We will adopt this guidance as of July 1, 2005 and begin recognizing compensation expense
related to stock options in the third quarter. The requirements of SFAS No. 123 will be applied to
stock options granted subsequent to June 30, 2005 as well as the unvested portion of prior grants.
The fair value of stock options granted after 2004 will be determined using a binomial method,
while the fair value of prior grants determined using the Black-Scholes method must be retained for
those grants. The impact on our 2005 earnings is not expected to be significantly different from
the pro forma expense included in our quarterly reports or this annual report, as it will be based
in large part on the stock options granted in 2002 through 2004. The impact on periods beyond 2005
will depend on a number of factors, including the volume of grants and exercises, forfeitures, our
dividend rate and the volatility of our stock price.
In December 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43,
Chapter 4. SFAS No. 151 clarifies the treatment of certain costs, such as idle facility expense,
freight and handling, as period expenses and requires that allocation of fixed overhead be based on
normal capacity. We are required to adopt this guidance in 2006 and have not yet evaluated the
potential impact on financial position or results of operations.
Note
2. Restatement of Financial Statements and Financing Update
In the second quarter of 2005, senior management at our corporate office identified an
unsupported asset sale transaction in our Commercial Vehicle business unit and recorded the
necessary adjustments to correct for the accounting related to this matter before the accounting
and reporting was completed for the quarter. During the third quarter, management initiated an investigation
into the matter, found other incorrect accounting entries
related to a customer agreement within the same business unit, and informed the Audit Committee of
the Board of Directors of its findings. In September 2005, the Audit Committee engaged outside counsel to conduct an
independent investigation of the situation. The independent investigation included interviews
with nearly one hundred present and former employees with operational and financial management
responsibilities for each of our business units. The investigations also included a
review and assessment of accounting transactions identified through the interviews noted above, and
through other work performed by the company and the independent investigators engaged by the Audit
Committee. The independent investigators also reviewed and assessed certain items identified as
part of the annual audit performed by our independent registered public accounting firm.
In announcements during October and November 2005, we reported on the preliminary findings of the
ongoing management and Audit Committee investigations, including the determination that we would
restate our consolidated financial statements for the first and second quarters of 2005 and for
years 2002 through 2004.
Summarized
below are other restatement effects that are unrelated to the
above investigations. The years prior to 2004 required restatement as a
result of amounts that were recorded in 2004 that were attributable
to earlier periods. Other restatement effects in the
following table also include differences that were identified during audits of the company and stand alone audits of businesses to be
sold. We had determined these items were individually and in the
aggregate immaterial to the financial statements. In conjunction with the restatements, we corrected these items
by recording them in the periods to which they were attributable.
These other restatement items affected the timing of reported income,
but, since they had previously been recorded, did not significantly affect the cumulative income over the
periods restated.
51
As
a result of the restatement, originally reported net income was
increased (reduced) by ($20) ($.13 per
share), $6 ($.04 per share) and $29 ($.19 per share) for the twelve
months ended December 31, 2004, 2003
and 2002, respectively. The table below summarizes the accounting
corrections made to our originally reported net income in these
periods as disclosed in the Original Form 10-K.
The
following table reconciles the net income and earnings per share as
originally reported to amounts as restated for applicable periods.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
|
|
|
Amount |
|
|
EPS |
|
|
Amount |
|
|
EPS |
|
|
Amount |
|
|
EPS |
|
Net income,
as originally reported |
|
$ |
82 |
|
|
$ |
0.54 |
|
|
$ |
222 |
|
|
$ |
1.49 |
|
|
$ |
(182 |
) |
|
$ |
(1.22 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounting corrections relating
to 2005 investigations, before tax: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost
deferrals (1) |
|
|
(3 |
) |
|
|
(0.02 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments
from suppliers (2) |
|
|
(9 |
) |
|
|
(0.06 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplier
pricing and charges (3) |
|
|
(2 |
) |
|
|
(0.01 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrual
estimates (4) |
|
|
(8 |
) |
|
|
(0.05 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIFO
inventory valuation (5) |
|
|
(19 |
) |
|
|
(0.13 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other, net |
|
|
(8 |
) |
|
|
(0.05 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(49 |
) |
|
|
(0.32 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax
effects on the above |
|
|
19 |
|
|
|
0.13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other income tax
corrections (6) |
|
|
5 |
|
|
|
0.03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(25 |
) |
|
|
(0.16 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
restatement items, before tax: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense (7) |
|
|
7 |
|
|
|
0.05 |
|
|
|
(4 |
) |
|
|
(0.03 |
) |
|
|
(2 |
) |
|
|
(0.01 |
) |
Insurance
recoveries (8) |
|
|
(6 |
) |
|
|
(0.04 |
) |
|
|
5 |
|
|
|
0.03 |
|
|
|
|
|
|
|
|
|
European
benefit plan costs (9) |
|
|
13 |
|
|
|
0.08 |
|
|
|
(3 |
) |
|
|
(0.02 |
) |
|
|
(3 |
) |
|
|
(0.02 |
) |
Intercompany
accounts (10) |
|
|
13 |
|
|
|
0.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inventory
reserves (11) |
|
|
(9 |
) |
|
|
(0.06 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrual
estimates (12) |
|
|
(9 |
) |
|
|
(0.06 |
) |
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
0.01 |
|
Other items |
|
|
(5 |
) |
|
|
(0.03 |
) |
|
|
1 |
|
|
|
0.01 |
|
|
|
(1 |
) |
|
|
(0.01 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
0.02 |
|
|
|
(1 |
) |
|
|
(0.01 |
) |
|
|
(4 |
) |
|
|
(0.03 |
) |
Income tax
effects on the above |
|
|
(2 |
) |
|
|
(0.01 |
) |
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
0.01 |
|
Other income
tax corrections (13) |
|
|
(6 |
) |
|
|
(0.04 |
) |
|
|
(3 |
) |
|
|
(0.02 |
) |
|
|
14 |
|
|
|
0.10 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4 |
) |
|
|
(0.03 |
) |
|
|
(4 |
) |
|
|
(0.03 |
) |
|
|
12 |
|
|
|
0.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discontinued
operations, after tax(14) |
|
|
9 |
|
|
|
0.06 |
|
|
|
10 |
|
|
|
0.07 |
|
|
|
17 |
|
|
|
0.11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income,
as restated |
|
$ |
62 |
|
|
$ |
0.41 |
|
|
$ |
228 |
|
|
$ |
1.53 |
|
|
$ |
(153 |
) |
|
$ |
(1.03 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The company inappropriately capitalized cost overruns at
certain plants in anticipation of recovery from customers or
suppliers. However, these claims were not supported by contractual
arrangements so this adjustment expenses the costs in the period
incurred. |
|
|
(2) |
|
The company recorded income for cash received on asset sales
before the title to the assets transferred and did not defer a
portion of the revenue for other asset sales with a leaseback. This
adjustment defers gain recognition until the asset is transferred and
defers income for the related leaseback of an asset over
the life of the lease. The impact was to reduce 2004 net income by $5 and
earnings per share by $.03. |
|
|
(3) |
|
This adjustment increases cost of sales to accrue our
liability for contractual obligations to suppliers which were not
previously recorded. |
|
|
(4) |
|
Primarily to (i) accrue for 2004 employee bonus
obligations that were inappropriately expensed in 2005,
(ii) reverse an incorrect reduction in a probable liability for a
legal matter and (iii) increase an environmental liability
for an error in the original estimate provided by a consultant that
excluded certain required costs. The impact was to reduce net income
by $5 and earnings per share by $.03. |
52
|
|
(5) |
|
To correct the LIFO index calculation at the end of 2004
which had not properly included material surcharges capitalized into
inventory which had the effect of reducing year end 2004 inventory
and net income. The impact was to reduce 2004 net income by $11 and
earnings per share by $.07. |
|
|
(6) |
|
To record a reduction to tax liabilities which had not been
properly eliminated in connection with a subsidiary stock sale. |
|
|
(7) |
|
For periods prior to the third quarter of 2004, the company
under accrued interest expense associated with the accounts
receivable securitization program. This adjustment reflects the
interest expense in the period it was payable. |
|
|
(8) |
|
The company had received insurance proceeds, a portion of
which included settlement of the insurers exposure to
liability for future asbestos claims. The company had not otherwise
recorded a liability for future claims because the amount could not
be reasonably estimated pursuant to SFAS No. 5. Such amounts were
inappropriately recognized in income in 2004. This adjustment records
the insurance recovery in the periods in which the company recognized
asbestos claims to which they relate and defers that portion related
to future claims for which the company has not recorded a liability.
The impact was to decrease 2004 net income by $4 and earnings per
share by $.03. |
|
|
(9) |
|
During 2004, the company inappropriately recorded expense to
correct an understatement of its pension liability at two
international locations. This adjustment reverses that 2004 expense
and records the expense in the period the related benefits were
earned by the employees. The impact was to increase 2004 net income
by $8 and earnings per share by $.05. |
|
|
(10) |
|
For periods prior to 2004 the company had not appropriately
reconciled certain of its intercompany accounts. This adjustment
reverses the 2004 expense to adjust the accounts and records the
expense in the period the intercompany out-of-balance positions
arose. The impact was to increase 2004 net income by $8 and earnings per
share by $.05. |
|
|
(11) |
|
To increase costs of sales and adjust the allowance for slow
moving and obsolete inventory in the appropriate period. The impact
was to reduce 2004 net income by $5 and earnings per share by
$.03. |
|
|
(12) |
|
During 2004, the company reduced its warranty liability.
However, the accrual should have been reduced in an earlier period
based on information available at the earlier date. This adjustment
reflects that expense in the period the circumstances changed. The
impact was to reduce 2004 net income by $5 and earnings per share by
$.03. |
|
|
(13) |
|
In 2004, the company began to recognize deferred tax effects
for state income taxes. A portion of this adjustment reverses the $14
effect from 2004 and records the amount in appropriate prior periods. Also reflected in this
adjustment are valuation allowances and tax reserves recorded in 2004
that relate to prior periods. In 2003, the increased expense is primarily to record
deferred state income tax expense in the proper period. The 2002 reduction
in tax expense is primarily to reverse tax asset write-offs recorded
in 2002 which should have been recorded in prior periods. |
|
|
(14) |
|
During 2004, 2003, and 2002, the company inappropriately
recorded expense to adjust reserves for sales returns, warranty and
excess inventory. These amounts related to prior periods. This
adjustment reverses the expense in these years and reflects the
expense in the periods to which they relate. Additional income in
2004 relates to a lower loss on sale of the discontinued operations
in 2004. The smaller loss is attributable to a lower basis in the net
assets sold resulting from the cumulative effect of earlier
adjustments. |
53
CONSOLIDATED
BALANCE SHEET
In millions, except par value
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
|
As |
|
|
|
|
|
|
As |
|
|
|
|
|
|
Originally |
|
|
As |
|
|
Originally |
|
|
As |
|
Assets |
|
Reported |
|
|
Restated |
|
|
Reported |
|
|
Restated |
|
|
|
Current assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
634 |
|
|
$ |
634 |
|
|
$ |
731 |
|
|
$ |
731 |
|
Accounts receivable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade, less allowance for doubtful
accounts of $37 2004 and $38 2003 |
|
|
1,266 |
|
|
|
1,254 |
|
|
|
1,048 |
|
|
|
1,047 |
|
Other |
|
|
444 |
|
|
|
437 |
|
|
|
326 |
|
|
|
294 |
|
Inventories |
|
|
907 |
|
|
|
898 |
|
|
|
743 |
|
|
|
752 |
|
Assets of discontinued operations |
|
|
|
|
|
|
|
|
|
|
1,254 |
|
|
|
1,242 |
|
Other current assets |
|
|
217 |
|
|
|
200 |
|
|
|
431 |
|
|
|
317 |
|
|
|
Total current assets |
|
|
3,468 |
|
|
|
3,423 |
|
|
|
4,533 |
|
|
|
4,383 |
|
Goodwill |
|
|
593 |
|
|
|
593 |
|
|
|
558 |
|
|
|
558 |
|
Investments and other assets |
|
|
2,552 |
|
|
|
2,551 |
|
|
|
1,694 |
|
|
|
1,693 |
|
Investments in leases |
|
|
281 |
|
|
|
281 |
|
|
|
622 |
|
|
|
622 |
|
Property, plant and equipment, net |
|
|
2,153 |
|
|
|
2,171 |
|
|
|
2,210 |
|
|
|
2,229 |
|
|
|
Total assets |
|
$ |
9,047 |
|
|
$ |
9,019 |
|
|
$ |
9,617 |
|
|
$ |
9,485 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and Shareholders Equity |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notes payable, including current portion
of long-term debt |
|
$ |
155 |
|
|
$ |
155 |
|
|
$ |
493 |
|
|
$ |
493 |
|
Accounts payable |
|
|
1,317 |
|
|
|
1,330 |
|
|
|
1,076 |
|
|
|
1,076 |
|
Accrued payroll and employee benefits |
|
|
429 |
|
|
|
378 |
|
|
|
399 |
|
|
|
296 |
|
Liabilities of discontinued operations |
|
|
|
|
|
|
|
|
|
|
307 |
|
|
|
278 |
|
Other accrued liabilities |
|
|
584 |
|
|
|
611 |
|
|
|
529 |
|
|
|
523 |
|
Taxes on income |
|
|
204 |
|
|
|
199 |
|
|
|
161 |
|
|
|
165 |
|
|
|
Total current liabilities |
|
|
2,689 |
|
|
|
2,673 |
|
|
|
2,965 |
|
|
|
2,831 |
|
Deferred employee benefits and other
noncurrent liabilities |
|
|
1,746 |
|
|
|
1,759 |
|
|
|
1,901 |
|
|
|
1,903 |
|
Long-term debt |
|
|
2,054 |
|
|
|
2,054 |
|
|
|
2,605 |
|
|
|
2,605 |
|
Minority interest in consolidated subsidiaries |
|
|
123 |
|
|
|
122 |
|
|
|
96 |
|
|
|
96 |
|
|
|
Total liabilities |
|
|
6,612 |
|
|
|
6,608 |
|
|
|
7,567 |
|
|
|
7,435 |
|
|
|
Shareholders equity |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common stock, $1 par value, shares authorized, 350;
shares issued, 150 2004, 149 2003 |
|
|
150 |
|
|
|
150 |
|
|
|
149 |
|
|
|
149 |
|
Additional paid-in capital |
|
|
190 |
|
|
|
190 |
|
|
|
171 |
|
|
|
171 |
|
Retained earnings |
|
|
2,500 |
|
|
|
2,479 |
|
|
|
2,491 |
|
|
|
2,490 |
|
Accumulated other comprehensive loss |
|
|
(405 |
) |
|
|
(408 |
) |
|
|
(761 |
) |
|
|
(760 |
) |
|
|
Total shareholders equity |
|
|
2,435 |
|
|
|
2,411 |
|
|
|
2,050 |
|
|
|
2,050 |
|
|
|
Total liabilities and
shareholders equity |
|
$ |
9,047 |
|
|
$ |
9,019 |
|
|
$ |
9,617 |
|
|
$ |
9,485 |
|
|
|
54
CONSOLIDATED STATEMENT OF INCOME
In millions, except per share amounts
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
|
|
|
2004 |
|
|
2004 |
|
|
2003 |
|
|
2003 |
|
|
2002 |
|
|
2002 |
|
|
|
As |
|
|
|
|
|
|
As |
|
|
|
|
|
|
As |
|
|
|
|
|
|
Originally |
|
|
As |
|
|
Originally |
|
|
As |
|
|
Originally |
|
|
As |
|
|
|
Reported |
|
|
Restated |
|
|
Reported |
|
|
Restated |
|
|
Reported |
|
|
Restated |
|
Net sales |
|
$ |
9,056 |
|
|
$ |
9,048 |
|
|
$ |
7,918 |
|
|
$ |
7,918 |
|
|
$ |
7,501 |
|
|
$ |
7,507 |
|
Revenue from lease financing |
|
|
22 |
|
|
|
22 |
|
|
|
46 |
|
|
|
46 |
|
|
|
85 |
|
|
|
85 |
|
Other income (expense), net |
|
|
(88 |
) |
|
|
(98 |
) |
|
|
103 |
|
|
|
112 |
|
|
|
103 |
|
|
|
103 |
|
|
|
|
|
|
8,990 |
|
|
|
8,972 |
|
|
|
8,067 |
|
|
|
8,076 |
|
|
|
7,689 |
|
|
|
7,695 |
|
|
|
Costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
8,333 |
|
|
|
8,372 |
|
|
|
7,245 |
|
|
|
7,249 |
|
|
|
6,804 |
|
|
|
6,826 |
|
Selling, general and administrative
expenses |
|
|
504 |
|
|
|
498 |
|
|
|
520 |
|
|
|
522 |
|
|
|
582 |
|
|
|
563 |
|
Realignment charges |
|
|
72 |
|
|
|
72 |
|
|
|
|
|
|
|
0 |
|
|
|
158 |
|
|
|
163 |
|
Interest expense |
|
|
217 |
|
|
|
210 |
|
|
|
221 |
|
|
|
225 |
|
|
|
259 |
|
|
|
261 |
|
|
|
|
|
|
9,126 |
|
|
|
9,152 |
|
|
|
7,986 |
|
|
|
7,996 |
|
|
|
7,803 |
|
|
|
7,813 |
|
|
|
Income (loss) before income taxes |
|
|
(136 |
) |
|
|
(180 |
) |
|
|
81 |
|
|
|
80 |
|
|
|
(114 |
) |
|
|
(118 |
) |
Income tax benefit |
|
|
196 |
|
|
|
212 |
|
|
|
49 |
|
|
|
46 |
|
|
|
78 |
|
|
|
94 |
|
Minority interest |
|
|
(8 |
) |
|
|
(7 |
) |
|
|
(7 |
) |
|
|
(7 |
) |
|
|
(13 |
) |
|
|
(13 |
) |
Equity in earnings of affiliates |
|
|
43 |
|
|
|
41 |
|
|
|
52 |
|
|
|
52 |
|
|
|
55 |
|
|
|
55 |
|
|
|
Income from continuing operations |
|
|
95 |
|
|
|
66 |
|
|
|
175 |
|
|
|
171 |
|
|
|
6 |
|
|
|
18 |
|
|
|
Income from discontinued operations before
income taxes |
|
|
14 |
|
|
|
20 |
|
|
|
80 |
|
|
|
97 |
|
|
|
73 |
|
|
|
100 |
|
Income tax expense of discontinued operations |
|
|
(27 |
) |
|
|
(24 |
) |
|
|
(33 |
) |
|
|
(40 |
) |
|
|
(41 |
) |
|
|
(51 |
) |
|
|
Income (loss) from discontinued operations |
|
|
(13 |
) |
|
|
(4 |
) |
|
|
47 |
|
|
|
57 |
|
|
|
32 |
|
|
|
49 |
|
|
|
Income before effect of change in
accounting |
|
|
82 |
|
|
|
62 |
|
|
|
222 |
|
|
|
228 |
|
|
|
38 |
|
|
|
67 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(220 |
) |
|
|
(220 |
) |
|
|
Net income (loss) |
|
$ |
82 |
|
|
$ |
62 |
|
|
$ |
222 |
|
|
$ |
228 |
|
|
$ |
(182 |
) |
|
$ |
(153 |
) |
|
|
Basic earnings (loss) per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before effect of change in accounting |
|
$ |
0.64 |
|
|
$ |
0.44 |
|
|
$ |
1.17 |
|
|
$ |
1.15 |
|
|
$ |
0.04 |
|
|
$ |
0.12 |
|
Income (loss) from discontinued operations |
|
|
(0.09 |
) |
|
|
(.03 |
) |
|
|
0.32 |
|
|
|
0.39 |
|
|
|
0.22 |
|
|
|
0.32 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.49 |
) |
|
|
(1.48 |
) |
|
|
Net income (loss) |
|
$ |
0.55 |
|
|
$ |
0.41 |
|
|
$ |
1.49 |
|
|
$ |
1.54 |
|
|
$ |
(1.23 |
) |
|
$ |
(1.04 |
) |
|
|
Diluted earnings (loss) per common share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations
before effect of change in accounting |
|
$ |
0.63 |
|
|
$ |
0.44 |
|
|
$ |
1.17 |
|
|
$ |
1.14 |
|
|
$ |
0.04 |
|
|
$ |
0.12 |
|
Income (loss) from discontinued operations |
|
|
(0.09 |
) |
|
|
(.03 |
) |
|
|
0.32 |
|
|
|
0.39 |
|
|
|
0.22 |
|
|
|
0.32 |
|
Effect of change in accounting |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.48 |
) |
|
|
(1.47 |
) |
|
|
Net income (loss) |
|
$ |
0.54 |
|
|
$ |
0.41 |
|
|
$ |
1.49 |
|
|
$ |
1.53 |
|
|
$ |
(1.22 |
) |
|
$ |
(1.03 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
dividends declared and paid per common share |
|
$ |
0.48 |
|
|
$ |
0.48 |
|
|
$ |
0.09 |
|
|
$ |
0.09 |
|
|
$ |
0.04 |
|
|
$ |
0.04 |
|
|
|
Average shares outstanding Basic |
|
|
149 |
|
|
|
149 |
|
|
|
148 |
|
|
|
148 |
|
|
|
148 |
|
|
|
148 |
|
|
|
Average shares outstanding Diluted |
|
|
151 |
|
|
|
151 |
|
|
|
149 |
|
|
|
149 |
|
|
|
149 |
|
|
|
149 |
|
|
|
55
CONDENSED
CONSOLIDATED STATEMENT OF CASH FLOWS
In millions
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended |
|
|
Year Ended |
|
|
Year Ended |
|
|
|
December
31, 2004 |
|
|
December
31, 2003 |
|
|
December
31, 2002 |
|
|
|
As |
|
|
|
|
|
|
As |
|
|
|
|
|
|
As |
|
|
|
|
|
|
Originally |
|
|
As |
|
|
Originally |
|
|
As |
|
|
Originally |
|
|
As |
|
|
|
Reported |
|
|
Restated |
|
|
Reported |
|
|
Restated |
|
|
Reported |
|
|
Restated |
|
Cash and cash equivalents |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- beginning of period |
|
$ |
731 |
|
|
$ |
731 |
|
|
$ |
571 |
|
|
$ |
571 |
|
|
$ |
199 |
|
|
$ |
199 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash flows operating activities |
|
|
55 |
|
|
|
73 |
|
|
|
335 |
|
|
|
350 |
|
|
|
521 |
|
|
|
469 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash flows investing activities |
|
|
940 |
|
|
|
916 |
|
|
|
209 |
|
|
|
194 |
|
|
|
525 |
|
|
|
577 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash flows financing activities |
|
|
(1,096 |
) |
|
|
(1,090 |
) |
|
|
(382 |
) |
|
|
(382 |
) |
|
|
(672 |
) |
|
|
(672 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net change in cash and cash
equivalents |
|
|
(101 |
) |
|
|
(101 |
) |
|
|
162 |
|
|
|
162 |
|
|
|
374 |
|
|
|
374 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net change in cash of discontinued
operations |
|
|
4 |
|
|
|
4 |
|
|
|
(2 |
) |
|
|
(2 |
) |
|
|
(2 |
) |
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
- end of period |
|
$ |
634 |
|
|
$ |
634 |
|
|
$ |
731 |
|
|
$ |
731 |
|
|
$ |
571 |
|
|
$ |
571 |
|
|
|
|
|
|
|
|
The notes
accompanying these consolidated financial statements have been
revised to reflect the impact of the restatements described in this
Note 2.
Financing
Update - As
a result of our announcement that we would restate our financial
statements, the trustee under our December 1997 Indenture and under
our 2004 Indenture notified us on November 4, 2005, that
defaults had occurred due to our failure to prepare financial
statements for the first and second quarters of 2005 and the
year 2004 in accordance with generally accepted accounting
principles. We have cured those defaults with the filing of this 2004
Form 10-K/A and the concurrent filing of our Forms 10-Q/A
for the first and second quarters of 2005.
By
a notice dated November 25, 2005, an agent for the holders of
at least 25% in the aggregate of outstanding notes issued under our
1997 Indenture, notified us that the agent deems our failure to
timely file and deliver our Form 10-Q for the quarterly period
ended September 30, 2005 (the Third Quarter Report) to be a
default and asked us to remedy the default. Subsequently, by notices
dated December 1, 2005, the trustee under our 1997 and 2004
Indentures notified us that defaults had occurred due to our failure
to timely file and deliver the Third Quarter Report and asked us to
remedy the defaults. We expect to file and deliver the Third Quarter
Report within the 60-day cure periods provided in the 1997 and 2004
Indentures.
The
lenders under our five-year bank facility have waived any default
arising from the delayed delivery of our Third Quarter Report. This
waiver will expire 56 days following our receipt of the
above-described default notices from the trustee under the 1997 and
2004 Indentures, unless we file the Third Quarter Report and deliver
a copy to the
trustee within this period.
Failure to file the Third Quarter Report within the cure period provided under our 1997 and 2004 Indentures would constitute an event of default under those indentures and under the bank facility. In such event, the trustee or the holders of 25% or more of the outstanding notes under the 1997 and 2004 Indentures would have the right to accelerate the maturity of those notes. In addition, the agent under
the bank facility, at the request or with the consent of the lenders holding more than 50% of the amounts drawn, could declare the total amount drawn to be immediately payable.
During
the third quarter of 2005, we determined that it was unlikely that we
would be able to comply with the financial covenants in our bank
facility, as amended in June 2005, and in the fourth quarter of 2005 we
obtained waivers of these financial covenants extending through
May 31, 2006. Since non-compliance would trigger
cross-acceleration provisions in some of our indenture agreements,
under the accounting requirements for debt classification, beginning
with the filing of Form 10-Q/A for the period ended June 30, 2005, we have
reclassified $1,768 of our long-term debt that is subject to
cross-acceleration as debt payable within one year.
We
expect to file and deliver the Third Quarter Report within the
applicable cure period and we are in discussions with our bank group
about modifications to our bank facility or a successor facility.
However, there can be no assurance of the outcome of these matters.
If we do not file the Third Quarter Report as anticipated or amend or
replace our bank facility as contemplated, and if our lenders were to
exercise their rights, we would experience liquidity problems which
would have a material adverse effect on the company, unless we
obtained additional waivers, forbearance or restructuring of our debt
or unless we refinance our debt.
Note 3. Preferred Share Purchase Rights
Pursuant to our Rights Agreement dated as of April 25, 1996, as amended, with The Bank of New
York, as Rights Agent, we have a preferred share purchase rights plan which is designed to deter
coercive or unfair takeover tactics. One right has been issued on each share of our common stock
outstanding on and after July 25, 1996. Under certain circumstances, the holder of each right may
purchase 1/1000th of a share of our Series A Junior Participating Preferred Stock, no par value,
for the exercise price of $110 (subject to adjustment as provided in the Plan). The rights have no
voting privileges and will expire on July 15, 2006, unless exercised, redeemed or exchanged sooner.
Generally, the rights cannot be exercised or transferred apart from the shares to which they
are attached. However, if any person or group acquires (or commences a tender offer that would
result in acquiring) 15% or more of our outstanding common stock, the rights not held by the
acquirer will become exercisable unless our Board of Directors postpones their distribution date.
In that event, instead of purchasing 1/1000th of a share of the Participating Preferred Stock, the
holder of each right may elect to purchase from us the number of shares of our common stock that
have a market value of twice the rights exercise price (in effect, a 50% discount on our stock).
Thereafter, if we merge with or sell 50% or more of our assets or earnings power to the acquirer or
engage in similar transactions, any rights not previously exercised (except those held by the
acquirer) can also be exercised. In that event, the holder of each right may elect to purchase from
the acquiring company the number of shares of its common stock that have a market value of twice
the rights exercise price (in effect, a 50% discount on the acquirers stock).
56
Our Board may authorize the redemption of the rights at a price of $.01 each before anyone
acquires 15% or more of our common shares. After that, and before the acquirer owns 50% of our
outstanding shares, the Board may authorize the exchange of each right (except those held by the
acquirer) for one share of our common stock.
Note 4. Preferred Shares
We have 5,000,000 shares of preferred stock authorized, without par value, including 1,000,000
shares reserved for issuance under the Rights Agreement referred to
in Note 3. No shares of
preferred stock have been issued.
Note 5. Common Shares
Common stock transactions in the last three years are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Shares outstanding at beginning of year |
|
|
148,627,201 |
|
|
|
148,557,994 |
|
|
|
148,530,464 |
|
Issued for equity compensation plans, net of forfeitures |
|
|
1,258,798 |
|
|
|
69,207 |
|
|
|
27,530 |
|
Repurchased under equity compensation plans |
|
|
(4,914 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Shares outstanding at end of year |
|
|
149,881,085 |
|
|
|
148,627,201 |
|
|
|
148,557,994 |
|
|
|
|
|
|
|
|
|
|
|
Certain of our employee and director stock plans provide that participants may tender stock to
satisfy the purchase price of the shares, the income taxes required to be withheld on the
transaction, or both. Shares may only be tendered if held by the participant for a period of more
than six months. In connection with these stock plans, 4,914 shares were tendered and repurchased
in 2004; no shares were repurchased in 2003 or 2002.
The following table reconciles the average shares outstanding used in determining basic
earnings per share to the number of shares used in the diluted earnings per share calculation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Average shares outstanding for the year basic |
|
|
148,828,550 |
|
|
|
148,207,482 |
|
|
|
148,124,866 |
|
Plus: Incremental shares from: |
|
|
|
|
|
|
|
|
|
|
|
|
Deferred compensation units |
|
|
442,337 |
|
|
|
316,649 |
|
|
|
579,509 |
|
Restricted stock |
|
|
284,901 |
|
|
|
136,263 |
|
|
|
86,252 |
|
Stock options |
|
|
1,148,970 |
|
|
|
230,990 |
|
|
|
51,071 |
|
|
|
|
|
|
|
|
|
|
|
Potentially dilutive shares |
|
|
1,876,208 |
|
|
|
683,902 |
|
|
|
716,832 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average shares outstanding for the year diluted |
|
|
150,704,758 |
|
|
|
148,891,384 |
|
|
|
148,841,698 |
|
|
|
|
|
|
|
|
|
|
|
Note 6. Inventories
The components of inventory are as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
Raw materials |
|
$ |
414 |
|
|
$ |
296 |
|
Work in process and finished goods |
|
|
484 |
|
|
|
456 |
|
|
|
|
|
|
|
|
|
|
$ |
898 |
|
|
$ |
752 |
|
|
|
|
|
|
|
|
Inventories
amounting to $405 at both December 31, 2004 and 2003 were
valued using the LIFO method. If all inventories were valued at replacement cost, inventories would
be increased by $120 and $91 at December 31, 2004 and 2003, respectively.
57
Note 7. Goodwill
Changes in goodwill during the years ended December 31, 2004 and 2003, by operating segment,
are presented in the following table.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Discontinued |
|
|
Effect of |
|
|
Balance at |
|
|
|
December 31, |
|
|
Operations |
|
|
Currency |
|
|
December 31, |
|
|
|
2003 |
|
|
Effect |
|
|
and Other |
|
|
2004 |
|
Automotive Systems Group |
|
$ |
431 |
|
|
$ |
|
|
|
$ |
32 |
|
|
$ |
463 |
|
Heavy Vehicle Technology & Systems Group |
|
|
125 |
|
|
|
|
|
|
|
(2 |
) |
|
|
123 |
|
Other |
|
|
2 |
|
|
|
|
|
|
|
5 |
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
558 |
|
|
$ |
|
|
|
$ |
35 |
|
|
$ |
593 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Discontinued |
|
|
Effect of |
|
|
Balance at |
|
|
|
December 31, |
|
|
Operations |
|
|
Currency |
|
|
December 31, |
|
|
|
2002 |
|
|
Effect |
|
|
and Other |
|
|
2003 |
|
Automotive Systems Group |
|
$ |
418 |
|
|
$ |
|
|
|
$ |
13 |
|
|
$ |
431 |
|
Heavy Vehicle Technology & Systems Group |
|
|
118 |
|
|
|
|
|
|
|
7 |
|
|
|
125 |
|
Automotive Aftermarket Group |
|
|
30 |
|
|
|
(32 |
) |
|
|
2 |
|
|
|
|
|
Other |
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
568 |
|
|
$ |
(32 |
) |
|
$ |
22 |
|
|
$ |
558 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
We adopted SFAS No. 142, Goodwill and Other Intangible Assets, as of January 1, 2002. The
new guidance replaced the amortization of goodwill with periodic assessments of the fair value of
goodwill. Our initial impairment test, performed as of January 1, 2002, indicated that the carrying
amounts of some of our reporting units exceeded the corresponding fair values, which were
determined based on the discounted estimated future cash flows of the reporting units. The implied
fair value of goodwill in these reporting units was then determined through the allocation of the
fair values to the underlying assets and liabilities. The January 1, 2002 carrying amounts of the
goodwill in these reporting units exceeded its implied fair value by $289. The $289 write-down of
goodwill to its fair value as of January 1, 2002, net of $69 of related tax benefits, was reported
in 2002 as the effect of a change in accounting in the accompanying financial statements. The
goodwill included in the consolidated balance sheet as of December 31, 2001, which included the
$289 described above, was supported by the undiscounted estimated future cash flows of the related
operations.
No material impairments have resulted from subsequent assessments, which have been performed
annually since 2002. We will continue to test for impairment of our goodwill at least annually in
the future. More frequent testing may be required if certain events occur, including a significant
change in our businesses.
Note 8. Investments in Equity Affiliates
Equity Affiliates At December 31, 2004, we had a number of investments in entities that
engage in the manufacture of vehicular parts, primarily axles, driveshafts, engine hard parts,
wheel-end braking systems, all wheel drive systems and transmissions, supplied to original
equipment manufacturers. In addition, DCC had a number of investments in entities, primarily
general and limited partnerships and limited liability companies that are largely special purpose
entities engaged in financing transactions for the benefit of third parties.
58
The principal components of our investments in equity affiliates engaged in manufacturing
activities (those with an investment balance exceeding $5) at December 31, 2004 follow.
|
|
|
|
|
Investment |
|
Ownership |
|
Allied Ring Corporation |
|
|
50.0 |
% |
Bendix Spicer Foundation Brake LLC |
|
|
19.8 |
|
GETRAG Getriebe-und Zahnradfabrik Hermann Hagenmeyer GmbH & Cie |
|
|
30.0 |
|
Getrag Corporation of North America |
|
|
49.0 |
|
Getrag Dana Holding GmbH |
|
|
42.0 |
|
Promotora de Industrias Mecanicas, S.A. de C.V. |
|
|
49.0 |
|
Spicer, S.A. de C.V. |
|
|
48.8 |
|
Taiway Ltd. |
|
|
13.9 |
|
At December 31, 2004, the investment in the affiliates presented above was $675. Our aggregate
investment at December 31, 2004 for all affiliates that engage in manufacturing activities was
$691.
Summarized combined financial information for all of our equity affiliates engaged in
manufacturing activities follows.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Statement of Income Information: |
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
2,198 |
|
|
$ |
1,929 |
|
|
$ |
1,724 |
|
Gross profit |
|
|
256 |
|
|
|
294 |
|
|
|
306 |
|
Net income |
|
$ |
57 |
|
|
$ |
107 |
|
|
$ |
109 |
|
Danas share of net income |
|
$ |
33 |
|
|
$ |
32 |
|
|
$ |
32 |
|
Financial Position Information: |
|
|
|
|
|
|
|
|
|
|
|
|
Current assets |
|
$ |
783 |
|
|
$ |
802 |
|
|
|
|
|
Noncurrent assets |
|
|
1,443 |
|
|
|
1,255 |
|
|
|
|
|
Current liabilities |
|
|
752 |
|
|
|
559 |
|
|
|
|
|
Noncurrent liabilities |
|
|
481 |
|
|
|
587 |
|
|
|
|
|
Net worth |
|
$ |
993 |
|
|
$ |
911 |
|
|
|
|
|
Danas share of net worth |
|
$ |
690 |
|
|
$ |
589 |
|
|
|
|
|
At December 31, 2004, we had guaranteed $1 of short-term borrowings of a non-U.S.
manufacturing affiliate accounted for under the equity method of accounting.
The principal components of DCCs investments in equity affiliates engaged in leasing and
financing activities (those with an investment balance exceeding $20) at December 31, 2004 follow.
|
|
|
|
|
Investment |
|
Ownership |
|
DCL Leasing Partners LP |
|
|
49.9 |
% |
Express Stop Financing |
|
|
50.0 |
|
Indiantown Cogeneration LP |
|
|
75.2 |
|
Pasco Cogen Ltd. |
|
|
50.1 |
|
Scrubgrass Generating Co. |
|
|
30.0 |
|
Terabac Investors LP |
|
|
79.0 |
|
Triumph Trust |
|
|
66.4 |
|
With the exception of Express Stop Financing, the DCC investments relate to special purpose
entities as opposed to operating entities.
At December 31, 2004 the investment in the affiliated entities presented above was $239. Our
aggregate investment at December 31, 2004 for all DCC affiliates that engage in financing
activities was $300.
59
Summarized combined financial information of all of DCCs equity affiliates engaged in lease
financing activities follows.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Statement of Income Information: |
|
|
|
|
|
|
|
|
|
|
|
|
Lease finance and other revenue |
|
$ |
97 |
|
|
$ |
164 |
|
|
$ |
146 |
|
Net income |
|
$ |
25 |
|
|
$ |
71 |
|
|
$ |
39 |
|
DCCs share of net income |
|
$ |
12 |
|
|
$ |
31 |
|
|
$ |
34 |
|
Financial Position Information: |
|
|
|
|
|
|
|
|
|
|
|
|
Lease financing and other assets |
|
$ |
662 |
|
|
$ |
1,075 |
|
|
|
|
|
Total liabilities |
|
|
139 |
|
|
|
418 |
|
|
|
|
|
Net worth |
|
$ |
523 |
|
|
$ |
657 |
|
|
|
|
|
DCCs share of net worth |
|
$ |
300 |
|
|
$ |
388 |
|
|
|
|
|
Variable Interest Entities Included in the equity affiliates engaged in lease financing
activities are certain affiliates that qualify as VIEs, where DCC is not the primary beneficiary.
In addition, DCC has several leveraged lease investments that qualify as VIEs but are not required
to be consolidated under FIN No. 46; accordingly, these leveraged leases have been deconsolidated
and are now included with other investments in equity affiliates. Lastly, DCC has investments in a
number of leveraged leases (through ownership interests in trusts) that qualify as VIEs that are
required to be consolidated; accordingly, the classification of these leases in our financial
statements has not changed. Following is summarized information relating to these investments as
well as equity affiliates that qualify as VIEs:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
Investment in Equity Affiliates |
|
2004 |
|
|
2003 |
|
Lease financing assets |
|
$ |
285 |
|
|
$ |
609 |
|
|
|
|
|
|
|
|
Total assets |
|
$ |
503 |
|
|
$ |
803 |
|
Total liabilities |
|
$ |
183 |
|
|
$ |
169 |
|
|
|
|
|
|
|
|
Total net worth |
|
$ |
320 |
|
|
$ |
634 |
|
|
|
|
|
|
|
|
DCCs share of net worth |
|
$ |
200 |
|
|
$ |
264 |
|
|
|
|
|
|
|
|
Revenue |
|
$ |
66 |
|
|
$ |
71 |
|
Total expenses |
|
|
45 |
|
|
|
50 |
|
|
|
|
|
|
|
|
Net income |
|
$ |
21 |
|
|
$ |
21 |
|
|
|
|
|
|
|
|
DCCs share of net income |
|
$ |
10 |
|
|
$ |
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
Investment in Leveraged Leases |
|
2004 |
|
|
2003 |
|
Total minimum lease payments |
|
$ |
548 |
|
|
$ |
1,443 |
|
Residual values |
|
|
63 |
|
|
|
91 |
|
Nonrecourse debt service |
|
|
(340 |
) |
|
|
(994 |
) |
Unearned income |
|
|
(151 |
) |
|
|
(196 |
) |
|
|
|
|
|
|
|
|
|
|
120 |
|
|
|
344 |
|
|
|
|
|
|
|
|
|
|
Less Deferred income taxes |
|
|
(57 |
) |
|
|
(234 |
) |
|
|
|
|
|
|
|
Net investment in leveraged leases |
|
$ |
63 |
|
|
$ |
110 |
|
|
|
|
|
|
|
|
DCCs ownership interest in leases |
|
$ |
31 |
|
|
$ |
56 |
|
|
|
|
|
|
|
|
60
The investment in equity affiliates that qualify as VIEs relate to investments in: power
generation facilities, 15%; real estate, 29%; cruise ship, 35%; natural gas processing facilities,
11%; and other, 10%.
The net investment in leveraged leases at December 31, 2004 relates to an entity that has a
leveraged lease in a power generation facility. DCC has made loans to VIEs, including two loans
with outstanding balances of $9 at December 31, 2004 to equity affiliates included in the table
above. DCC also has three loans with an aggregate outstanding balance of $21 which it has made to
VIEs in which DCC does not hold an equity interest. DCCs maximum exposure to loss from its
investments in VIEs is limited to its share of the net worth of the VIEs, net investment in
leveraged leases and outstanding balance of loans to VIEs, less any established reserves.
Dana has equity investments in three entities engaged in manufacturing activities that
qualify as VIEs. These entities assets, liabilities, revenue and net loss as of December 31, 2004
and for the year then ended are not material. Danas total investment at risk in these VIEs at
December 31, 2004, including loans, was $14.
Note 9. Short-Term Debt and Credit Facilities
Our accounts receivable securitization program provides up to a maximum of $200 to meet our
periodic demand for short-term financing. The program was formally reduced to that level from $400
on January 3, 2005 after the divestiture of the majority of our automotive aftermarket business
reduced the amount of accounts receivable available to support the program. Under the program,
certain of our divisions and subsidiaries either sell or contribute accounts receivable to Dana
Asset Funding LLC (DAF), a special purpose entity. DAF funds its accounts receivable purchases by
pledging the receivables as collateral for short-term loans from participating banks. Expenses
incurred to establish the program are being amortized over five years, the contractual life of the
program.
The securitized accounts receivable are owned in their entirety by DAF and are not available
to satisfy claims of our creditors. However, we are entitled to any dividends paid by DAF and would
be entitled to any proceeds from the liquidation of DAFs assets upon the termination of the
securitization program and the dissolution of DAF. DAFs receivables are included in our
consolidated financial statements solely because DAF does not meet certain technical accounting
requirements for treatment as a qualifying special purpose entity under generally accepted
accounting principles. Accordingly, the sales and contributions of the accounts receivable are
eliminated in consolidation and any loans to DAF are reflected as short-term borrowings in our
consolidated financial statements. The amounts available under the program are subject to reduction
based on adverse changes in our credit ratings or those of our customers, customer concentration
levels or certain characteristics of the underlying accounts receivable. This program is subject to
possible termination by the lenders in the event our credit ratings are lowered below B1 by Moodys
Investor Service (Moodys) and B+ by Standard & Poors (S&P).
Our five-year bank facility, which matures on November 15, 2005, is used to provide liquidity
back-up and was not drawn upon during 2004. This facility provides for borrowings of up to $400.
The interest rates under the facility equal the London interbank offered rate (LIBOR) or bank
prime, plus a spread that varies depending on our credit ratings. Advances under the facility that
do not exceed $50 may be borrowed on an unsecured basis for up to five business days. Borrowings in
excess of $50, any borrowings outstanding for more than five business days or any borrowings within
a five-day period after repayment of all previous advances are not permitted until we provide
certain inventory and other collateral, as permitted within the limits of our indentures. These
restrictive provisions of the facility terminate if our credit ratings reach Baa3 by Moodys and
BBB- by S&P.
The five-year bank facility requires us to maintain specified financial ratios as of the end
of each quarter, including the ratio of net senior debt to tangible net worth; the ratio of
earnings before interest, taxes and depreciation and amortization (EBITDA) less capital spend to
interest expense; and the ratio of net senior debt to EBITDA. The ratio calculations are based on
the additional financial information which
61
presents Danas consolidated financial statements with DCC accounted for on an equity basis.
Specifically, the ratios are: (i) net senior debt to tangible net worth of not more than 1.10:1 at
December 31, 2004 and thereafter; (ii) EBITDA (as defined in the facility) minus capital
expenditures to interest expense of not less than 2.50:1 at December 31, 2004 and thereafter; and
(iii) net senior debt to EBITDA of not greater than 2.50:1 at December 31, 2004 and thereafter. In
connection with the sale of the majority of our automotive aftermarket businesses, we discussed
with the banks certain actions that would result in one-time charges that would have a significant
adverse effect on EBITDA. Because the actions would enhance our financial position and
substantially improve our debt to equity ratio, we requested a waiver of our compliance with the
last two covenants as of December 31, 2004. The banks granted the waivers.
Dana, excluding DCC, had committed borrowing lines of $994 at December 31, 2004, with no
borrowings against them at that time. Dana, excluding DCC, had uncommitted borrowing lines of $475
at December 31, 2004, under which $98 had been borrowed.
DCC, no longer having a need to borrow short-term funds, allowed its committed bank facility
to expire in June 2004.
Because our financial performance is impacted by various economic, financial and industry
factors, we may not be able to satisfy the covenants under the long-term bank facility in the
future. Noncompliance with these covenants would constitute an event of default, allowing the
lenders to accelerate the repayment of any borrowings outstanding under the facility. We believe
that we would be able to successfully negotiate amended covenants or obtain waivers if an event of
default were imminent; however, we might be required to provide additional collateral to the
lenders or make other financial concessions. Default under the facility may result in defaults
under other debt instruments. Our business, results of operations and financial condition might be
adversely affected if we were unable to successfully negotiate amended covenants or obtain waivers
on acceptable terms.
Fees are paid to the banks for providing committed lines, but not for uncommitted lines. We
paid fees of $6 in 2004, $5 in 2003 and $6 in 2002 in connection with our committed facilities.
Amortization of bank commitment fees totaled $7, $4 and $9 in 2004, 2003 and 2002, respectively.
Selected details of consolidated short-term borrowings are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Interest |
|
|
|
Amount |
|
|
Rate |
|
Balance at December 31, 2004 |
|
$ |
98 |
|
|
|
3.6 |
% |
Average during 2004 |
|
|
315 |
|
|
|
4.3 |
|
Maximum during 2004 (month end) |
|
|
419 |
|
|
|
3.8 |
|
Balance at December 31, 2003 |
|
$ |
54 |
|
|
|
2.5 |
% |
Average during 2003 |
|
|
307 |
|
|
|
1.8 |
|
Maximum during 2003 (month end) |
|
|
397 |
|
|
|
2.2 |
|
Refer
also to Financing Update in Note 2.
Note 10. Long-Term Debt
Since 1998, we have issued various unsecured notes with maturities extending out as far as
March 1, 2029. A default under the related indentures may result in defaults under the long-term
bank facility or the accounts receivable securitization program.
During 2001, Dana issued $575 and 200 of 9% unsecured notes due August 15, 2011. During 2002,
we issued $250 of 10.125% unsecured notes due March 15, 2010. The indenture agreements related to
these notes placed certain limits on the borrowings, payments and transactions that we could
undertake.
During 2003, we paid $140 to repurchase certain of our unsecured notes with a total face value
of $158. Specifically, we repurchased $19 of the March 2004 notes, $32 of the March 2028 notes and
$107 of the
62
March 2029 notes. Other income in 2003 includes the $15 pre-tax gain realized on these
transactions after considering the unamortized issuance costs and original issuance discount.
In March 2004, the $231 of 6.25% notes matured and were repaid. In December 2004, we tendered
for and repurchased $891 (or the equivalent) of our March 2010 and August 2011 notes. Specifically,
we repurchased $175 of the March 2010 notes and $460 and 193 (the equivalent of $256) of the
August 2011 notes. The $1,086 paid for the notes exceeded their carrying amount (including $52 of
valuation adjustments resulting from the termination of prior hedging arrangements) and unamortized
issuance costs by $155. This loss and the $2 of expenses related to the tender offer are included
in other expense and affected net income by $96. The funds used for the repurchase included the
proceeds of an issue of $450 of 5.85% unsecured notes due January 15, 2015. As part of the tender
process, the respective note holders consented to the modification of the indentures governing the
March 2010 and August 2011 notes, effectively eliminating the limits on borrowings, payments and
transactions that we may undertake.
At December 31, 2004, long-term debt at DCC included notes totaling $275 outstanding under a
$500 Medium Term Note Program established during 1999. Terms of the notes were determined at the
time of issuance. These notes are general, unsecured obligations of DCC. DCC has agreed that it
will not issue any other notes which are secured or senior to notes issued, except as permitted.
Interest on the notes is payable on a semi-annual basis.
Selected details of our consolidated long-term debt are as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
Indebtedness of Dana, excluding consolidated subsidiaries |
|
|
|
|
|
|
|
|
Unsecured notes, fixed rates |
|
|
|
|
|
|
|
|
6.5% notes, due March 15, 2008 |
|
$ |
150 |
|
|
$ |
150 |
|
7.0% notes, due March 15, 2028 |
|
|
164 |
|
|
|
164 |
|
6.5% notes, due March 1, 2009 |
|
|
349 |
|
|
|
349 |
|
7.0% notes, due March 1, 2029 |
|
|
266 |
|
|
|
266 |
|
9.0% notes, due August 15, 2011 |
|
|
115 |
|
|
|
575 |
|
9.0% euro notes, due August 15, 2011 |
|
|
10 |
|
|
|
250 |
|
10.125% notes, due March 15, 2010 |
|
|
74 |
|
|
|
247 |
|
5.85% notes, due January 15, 2015 |
|
|
450 |
|
|
|
|
|
6.25% notes, due March 1, 2004 |
|
|
|
|
|
|
231 |
|
Valuation adjustments |
|
|
9 |
|
|
|
65 |
|
Indebtedness of DCC |
|
|
|
|
|
|
|
|
Unsecured notes, fixed rates, 2.00% 8.375%, due 2005 to 2011 |
|
|
450 |
|
|
|
642 |
|
Secured notes, due 2007, variable rate of 6.15% at the end of 2004 |
|
|
40 |
|
|
|
35 |
|
Nonrecourse notes, fixed rates, 9.25% 12.05%, due 2005 to 2016 |
|
|
4 |
|
|
|
32 |
|
Unsecured notes |
|
|
|
|
|
|
13 |
|
Indebtedness of other consolidated subsidiaries |
|
|
30 |
|
|
|
25 |
|
|
|
|
|
|
|
|
Total long-term debt |
|
|
2,111 |
|
|
|
3,044 |
|
Less: Current maturities |
|
|
57 |
|
|
|
439 |
|
|
|
|
|
|
|
|
|
|
$ |
2,054 |
|
|
$ |
2,605 |
|
|
|
|
|
|
|
|
The total maturities of all long-term debt for the five years after 2004 are as follows: 2005,
$57; 2006, $94; 2007, $358; 2008, $154 and 2009, $352.
Interest
paid on short-term and long-term debt was $237 in 2004, $235 in 2003
and $257 in
2002.
Refer also to Financing Update in Note 2.
Note 11. Interest Rate Agreements
Under our interest rate swap agreements, we have agreed to exchange with third parties, at
specific intervals, the fixed rate and variable rate interest amounts calculated by reference to
agreed notional amounts. Differentials to be paid or received under these agreements are accrued
and recognized as adjustments to interest expense.
63
At December 31, 2004, Dana, exclusive of DCC, was a party to two interest rate swap
agreements related to our remaining August 2011 U.S. dollar notes. These agreements effectively
convert the interest rates of these notes to a variable rate in order to provide a better balance
of fixed and variable rate debt. These fixed-for-variable swap agreements have been designated as
fair value hedges of the August 2011 U.S. dollar notes. As of December 31, 2004, the agreements
provided for us to receive a rate of 9.0% on an aggregate notional amount of $114 and to pay
variable rates equal to the six-month LIBOR plus an average of 4.71% (the combined rate was 7.49%
at December 31, 2004). These agreements expire in August 2011. Based on the aggregate fair value of
these agreements, we recorded a $1 noncurrent liability at December 31, 2004 which was offset by a
decrease in the carrying value of long-term debt. This adjustment of long-term debt, which does not
affect the scheduled principal payments, will fluctuate with the fair value of the swap agreements
and will not be amortized if the agreements remain open.
Note 12. Stock Incentive Plan
Under the Dana Stock Incentive Plan, the Compensation Committee of the Board may grant stock
options to Dana employees. Options outstanding have been granted at option prices equal to the
market price of the stock at the date of grant. Generally, the options granted become exercisable
in cumulative 25% increments at each of the first four anniversary dates of the grant and all
options expire ten years from the date of grant.
When we merged with Echlin Inc. in 1998, we assumed Echlins 1992 Stock Option Plan for
employees and the underlying Echlin shares were converted to Dana stock. At the time of the merger,
there were options outstanding under this plan for the equivalent of 1,692,930 Dana shares. No
options were granted under this plan after the merger. The plan expired in 2002, and the options
outstanding at the date of expiration remained exercisable according to their terms and will expire
no later than 2008 if not exercised before then.
This is a summary of the stock option activity under these two plans in the last three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
Average |
|
|
|
Number of |
|
|
Exercise |
|
|
|
Shares |
|
|
Price |
|
Outstanding at December 31, 2001 |
|
|
14,940,953 |
|
|
$ |
33.14 |
|
Granted 2002 |
|
|
3,161,850 |
|
|
|
15.29 |
|
Exercised 2002 |
|
|
(2,589 |
) |
|
|
20.13 |
|
Cancelled 2002 |
|
|
(590,959 |
) |
|
|
26.69 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2002 |
|
|
17,509,255 |
|
|
$ |
30.14 |
|
Granted 2003 |
|
|
2,544,650 |
|
|
|
8.34 |
|
Exercised 2003 |
|
|
(1,850 |
) |
|
|
15.33 |
|
Cancelled 2003 |
|
|
(2,581,622 |
) |
|
|
32.77 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2003 |
|
|
17,470,433 |
|
|
$ |
26.57 |
|
Granted 2004 |
|
|
2,018,219 |
|
|
|
22.03 |
|
Exercised 2004 |
|
|
(958,964 |
) |
|
|
12.13 |
|
Cancelled 2004 |
|
|
(2,351,475 |
) |
|
|
31.10 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2004 |
|
|
16,178,213 |
|
|
$ |
26.20 |
|
|
|
|
|
|
|
|
The following table summarizes information about stock options under these plans at December
31, 2004:
64
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding Options |
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
Exercisable Options |
|
|
|
|
|
|
|
Average |
|
|
Weighted |
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
Remaining |
|
|
Average |
|
|
|
|
|
|
Average |
|
|
|
Number of |
|
|
Contractual |
|
|
Exercise |
|
|
Number of |
|
|
Exercise |
|
Range of Exercise Prices |
|
Options |
|
|
Life in Years |
|
|
Price |
|
|
Options |
|
|
Price |
|
$ 8.34- $18.81 |
|
|
4,505,634 |
|
|
|
7.9 |
|
|
$ |
12.22 |
|
|
|
1,698,332 |
|
|
$ |
13.27 |
|
20.19- 33.08 |
|
|
7,709,995 |
|
|
|
5.9 |
|
|
|
24.44 |
|
|
|
5,384,245 |
|
|
|
25.19 |
|
37.52- 52.56 |
|
|
3,962,584 |
|
|
|
3.7 |
|
|
|
45.54 |
|
|
|
3,962,359 |
|
|
|
45.54 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
16,178,213 |
|
|
|
5.9 |
|
|
$ |
26.20 |
|
|
|
11,044,936 |
|
|
$ |
30.66 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
In accordance with our accounting policy for stock-based compensation, we have not recognized
any expense relating to these stock options. If we had used the fair value method of accounting,
the alternative policy set out in SFAS No. 123, Accounting for Stock-Based Compensation, the
after-tax expense relating to the stock options would have been $13 in 2004, $14 in 2003 and $17 in
2002.
The fair value of each option grant was estimated on the date of grant using the Black-Scholes
model. Black-Scholes is one of several models that companies have historically used to estimate the
value of option grants. The Black-Scholes model is heavily influenced by the assumptions used,
especially the stock price volatility assumption.
The assumptions used in each of the last three years are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Risk-free interest rate |
|
|
3.29 |
% |
|
|
2.97 |
% |
|
|
3.53 |
% |
Dividend yield |
|
|
2.22 |
% |
|
|
0.48 |
% |
|
|
0.26 |
% |
Expected life |
|
5.4 years |
|
5.4 years |
|
5.4 years |
Stock price volatility |
|
|
51.84 |
% |
|
|
43.46 |
% |
|
|
53.24 |
% |
Based on the above assumptions, the weighted average fair value per share of options granted
under these plans was $8.99 in 2004, $3.47 in 2003 and $7.67 in 2002.
The Stock Incentive Plan also provides for the issuance of restricted stock units, restricted
shares, stock awards, performance shares and stock appreciation rights, which may be granted
separately or in conjunction with options. During 2004, we granted 182,187 restricted stock units,
33,878 restricted shares, 225,641 performance shares, 33,100 shares as stock awards and 14,750
stock appreciation rights. The vesting periods, where applicable, range from one to five years.
Charges to expense related to these incentive awards totaled $3 in 2004.
At December 31, 2004, there were 5,931,520 shares available for future grants of options and
other types of awards under this plan.
Note 13. Other Compensation Plans
We have numerous additional compensation plans under which we pay our employees for increased
productivity and improved performance. One such plan is our Additional Compensation Plan for key
management employees. Under this plan, participants selected by the Compensation Committee may earn
annual cash bonuses if pre-established annual corporate and/or other performance goals are
attained. The participants may elect whether to defer the payment of their bonuses, whether the
deferred amounts will be credited to a stock account and/or an interest equivalent account and
whether payment of the deferred awards will be made in cash and/or stock. Amounts deferred in a
stock account are credited in the form of units, each equivalent to a share of Dana stock, and the
units are credited with the equivalent of dividends on our common stock and adjusted in value based
on the market value of our common stock. Compensation expense is charged or credited in connection
with increases or decreases, respectively, in the value of these units. Amounts deferred in an
interest equivalent account are not converted to units and are credited quarterly with interest
earned at a rate tied to the prime rate.
Activity related to the plan for the last three years is as follows:
65
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Accrued for bonuses |
|
$ |
9 |
|
|
$ |
10 |
|
|
$ |
10 |
|
Dividends and interest credited to participants accounts |
|
|
1 |
|
|
|
1 |
|
|
|
1 |
|
Mark-to-market adjustments |
|
|
1 |
|
|
|
3 |
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
Plan expense |
|
$ |
11 |
|
|
$ |
14 |
|
|
$ |
10 |
|
|
|
|
|
|
|
|
|
|
|
In order to satisfy a portion of our deferred compensation obligations to retirees and other
former employees under this plan, we distributed shares totaling 229,058 in 2004, 9,437 in 2003 and
48,301 in 2002.
We also have two successive Restricted Stock Plans under which the Compensation Committee may
grant restricted common shares to key employees. The shares are subject to forfeiture until the
restrictions lapse or terminate. Generally, the employee must remain employed with us for a
specified number of years after the date of grant to avoid forfeiting the shares. Dividends on
granted restricted shares may be paid to participants in cash but have historically been credited
in the form of additional restricted shares. Participants historically could elect to convert their
unvested restricted stock into an equal number of restricted stock units under certain conditions.
The number of restricted shares converted to restricted units was 4,397 in 2004, 42,049 in 2003 and
31,540 in 2002. The units, which are credited with the equivalent of dividends, are payable in
unrestricted stock upon retirement or termination of employment.
Grants were made under the 1989 Restricted Stock Plan through February 1999, at which time the
authorization to grant restricted stock awards under this plan lapsed. At December 31, 2004, there
were 465,057 shares available for issuance in connection with dividends under this plan.
Under the 1999 Restricted Stock Plan, there were 129,500 shares granted in 2004, 53,900 shares
in 2003 and 8,000 shares in 2002. At December 31, 2004, there were 738,150 shares available for
future grants and dividends under this plan, including approximately 17,000 shares as a result of
forfeitures in 2004.
Charges to expense for these plans were $2 in 2004, $2 in 2003 and $1 in 2002.
We also have plans pertaining to our non-management directors. Under our Directors Stock
Option Plan, which was terminated in 2004, options for 3,000 common shares were granted annually to
each non-management director. The option price was the market value of the stock at the date of
grant. The options outstanding on the termination date remained exercisable in accordance with
their terms and will expire no later than 2013 if not exercised before then.
This is a summary of the stock option activity of the Directors plan in the last three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
Number of |
|
|
Average |
|
|
|
Shares |
|
|
Exercise Price |
|
Outstanding at December 31, 2001 |
|
|
183,000 |
|
|
$ |
34.02 |
|
Granted 2002 |
|
|
27,000 |
|
|
|
21.53 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2002 |
|
|
210,000 |
|
|
$ |
32.41 |
|
Granted 2003 |
|
|
30,000 |
|
|
|
8.52 |
|
Cancelled 2003 |
|
|
(9,000 |
) |
|
|
24.25 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2003 |
|
|
231,000 |
|
|
$ |
29.63 |
|
Cancelled 2004 |
|
|
(42,000 |
) |
|
|
33.66 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2004 |
|
|
189,000 |
|
|
$ |
28.73 |
|
|
|
|
|
|
|
|
The following table summarizes information about stock options under this plan at December 31,
2004:
66
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding Options |
|
|
Exercisable Options |
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Weighted |
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
Remaining |
|
|
Average |
|
|
|
|
|
|
Average |
|
Range of |
|
Number of |
|
|
Contractual |
|
|
Exercise |
|
|
Number of |
|
|
Exercise |
|
Exercise Prices |
|
Options |
|
|
Life in Years |
|
|
Price |
|
|
Options |
|
|
Price |
|
$8.52 - $21.53 |
|
|
81,000 |
|
|
|
7.4 |
|
|
$ |
15.56 |
|
|
|
81,000 |
|
|
$ |
15.56 |
|
24.81 - 32.25 |
|
|
69,000 |
|
|
|
2.6 |
|
|
|
29.46 |
|
|
|
69,000 |
|
|
|
29.46 |
|
50.25 - 60.09 |
|
|
39,000 |
|
|
|
3.8 |
|
|
|
54.79 |
|
|
|
39,000 |
|
|
|
54.79 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
189,000 |
|
|
|
4.9 |
|
|
$ |
28.73 |
|
|
|
189,000 |
|
|
$ |
28.73 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Under our Director Deferred Fee Plan, each non-management director receives an annual grant of
stock units in the quantity derived by dividing $.075 by the average of the high and low trading
prices of Dana stock on the grant date. These directors may also elect to defer payment of their
retainers and fees for Board and Committee service under this plan. Deferred amounts are credited
to an Interest Equivalent Account and/or a Stock Account. The number of stock units credited to the
Stock Account is based on the amount deferred and the market price of Dana stock. Stock Accounts
are credited with additional stock units when cash dividends are paid on Dana stock, based on the
number of units in the Stock Account and the amount of the dividend. Distributions under the plan
are made when the directors retire, die or terminate service with Dana, in the form of cash and/or
Dana stock. At distribution, the value of any units in the Stock Account is based on the market
value of Dana stock at that time. Amounts deferred in an Interest Equivalent Account are credited
quarterly with interest earned at a rate tied to the prime rate.
67
Note 14. Employees Stock Purchase Plan
Full-time employees of Dana and our wholly owned subsidiaries and some part-time employees of
our non-U.S. subsidiaries are eligible to participate in our Employees Stock Purchase Plan. Plan
participants can authorize payroll deductions up to 15% of their earnings; these deductions are
deposited with the independent plan custodian. We match up to 50% of the participants
contributions in cash over a five-year period beginning with the year the amounts are withheld. To
get the full 50% match, shares purchased by the custodian for any given year must remain in the
participants account for five years.
The custodian uses the payroll deductions and matching contributions to purchase Dana common
stock at current market prices. As record keeper for the plan, we allocate the purchased shares to
the participants accounts. Shares are distributed to the participants from their accounts on
request in accordance with the plans withdrawal provisions.
The custodian purchased the following number of shares in the open market in the past three
years: 1,460,940 in 2004, 2,503,454 in 2003 and 2,239,968 in 2002. The charge to expense for our
matching contributions was $8 in 2004, $10 in 2003 and $11 in 2002.
We are also authorized to issue up to 4,500,000 shares to sell to the custodian in lieu of
open market purchases. No shares have been issued for this purpose through December 31, 2004.
Note 15. Pension and Other Postretirement Benefits
We provide defined contribution and defined benefit, qualified and nonqualified, pension plans
for certain employees. We also provide other postretirement benefits including medical and life
insurance for certain employees upon retirement.
Under the terms of the defined contribution retirement plans, employee and employer
contributions may be directed into a number of diverse investments. None of these defined
contribution plans allow direct investment of contributions in Dana stock.
68
The following tables provide a reconciliation of the changes in the defined benefit pension
plans and other postretirement plans benefit obligations and fair value of assets over the
two-year period ended December 31, 2004, statements of the funded status and schedules of the net
amounts recognized in the balance sheet at December 31, 2004 and 2003 for both continuing and
discontinued operations. The measurement date for the amounts in these tables was December 31 of
each year presented.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
Other
Benefits |
|
|
|
2004 |
|
|
2003 |
|
|
2004 |
|
|
2003 |
|
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
Reconciliation of
benefit obligation at January 1 |
|
$ |
2,097 |
|
|
$ |
830 |
|
|
$ |
2,172 |
|
|
$ |
648 |
|
|
$ |
1,668 |
|
|
$ |
91 |
|
|
$ |
1,634 |
|
|
$ |
65 |
|
Service cost |
|
|
38 |
|
|
|
21 |
|
|
|
36 |
|
|
|
17 |
|
|
|
10 |
|
|
|
3 |
|
|
|
10 |
|
|
|
3 |
|
Interest cost |
|
|
128 |
|
|
|
50 |
|
|
|
137 |
|
|
|
40 |
|
|
|
97 |
|
|
|
6 |
|
|
|
108 |
|
|
|
5 |
|
Employee
contributions |
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
11 |
|
|
|
|
|
Plan amendments |
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
(121 |
) |
|
|
|
|
Actuarial (gain)
loss |
|
|
111 |
|
|
|
31 |
|
|
|
(38 |
) |
|
|
50 |
|
|
|
4 |
|
|
|
4 |
|
|
|
146 |
|
|
|
2 |
|
Benefit payments |
|
|
(198 |
) |
|
|
(45 |
) |
|
|
(210 |
) |
|
|
(38 |
) |
|
|
(122 |
) |
|
|
(6 |
) |
|
|
(120 |
) |
|
|
(4 |
) |
Settlements,
curtailments and
terminations |
|
|
(17 |
) |
|
|
(6 |
) |
|
|
|
|
|
|
(2 |
) |
|
|
(14 |
) |
|
|
(1 |
) |
|
|
|
|
|
|
|
|
Acquisitions and
divestitures |
|
|
|
|
|
|
(20 |
) |
|
|
|
|
|
|
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5 |
|
Translation
adjustments |
|
|
|
|
|
|
70 |
|
|
|
|
|
|
|
98 |
|
|
|
|
|
|
|
7 |
|
|
|
|
|
|
|
15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Obligation at
December 31 |
|
$ |
2,159 |
|
|
$ |
938 |
|
|
$ |
2,097 |
|
|
$ |
830 |
|
|
$ |
1,643 |
|
|
$ |
104 |
|
|
$ |
1,668 |
|
|
$ |
91 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated
benefit obligation
at December 31 |
|
$ |
2,146 |
|
|
$ |
868 |
|
|
$ |
2,067 |
|
|
$ |
721 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
|
2004 |
|
|
2003 |
|
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
Reconciliation of fair value of plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value at January 1 |
|
$ |
1,784 |
|
|
$ |
588 |
|
|
$ |
1,662 |
|
|
$ |
465 |
|
Actual return on plan assets |
|
|
233 |
|
|
|
62 |
|
|
|
294 |
|
|
|
53 |
|
Acquisitions and divestitures |
|
|
|
|
|
|
(19 |
) |
|
|
|
|
|
|
2 |
|
Employer contributions |
|
|
196 |
|
|
|
94 |
|
|
|
38 |
|
|
|
34 |
|
Employee contributions |
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
3 |
|
Benefit payments |
|
|
(198 |
) |
|
|
(44 |
) |
|
|
(210 |
) |
|
|
(39 |
) |
Settlements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(2 |
) |
Translation adjustments |
|
|
|
|
|
|
44 |
|
|
|
|
|
|
|
72 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value at December 31 |
|
$ |
2,015 |
|
|
$ |
728 |
|
|
$ |
1,784 |
|
|
$ |
588 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
69
The following table presents information regarding the funding levels of our defined benefit
pension plans:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
2004 |
|
2003 |
|
|
U.S. |
|
Non-U.S. |
|
U.S. |
|
Non-U.S. |
Plans with fair value of plan
assets in excess of
obligations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets |
|
$ |
1,305 |
|
|
$ |
529 |
|
|
$ |
770 |
|
|
$ |
4 |
|
Accumulated benefit obligation |
|
|
1,238 |
|
|
|
509 |
|
|
|
749 |
|
|
|
3 |
|
Plans with obligations in
excess of fair value of plan
assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated benefit obligation |
|
$ |
908 |
|
|
$ |
359 |
|
|
$ |
1,318 |
|
|
$ |
730 |
|
Fair value of plan assets |
|
|
710 |
|
|
|
199 |
|
|
|
1,014 |
|
|
|
585 |
|
The weighted average asset allocations of our pension plans at December 31 follow:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. |
|
Non-U.S. |
Asset Category |
|
2004 |
|
2003 |
|
2004 |
Equity securities |
|
|
50 |
% |
|
|
54 |
% |
|
|
56 |
% |
Controlled-risk debt securities |
|
|
28 |
|
|
|
37 |
|
|
|
39 |
|
Absolute return strategies investments |
|
|
8 |
|
|
|
|
|
|
|
|
|
Cash and short-term securities |
|
|
14 |
|
|
|
9 |
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
100 |
% |
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Our target asset allocations of U.S. pension plans for equity securities, controlled-risk debt
securities, absolute return strategies investments and cash and other assets at December 31, 2004
were 40%, 45%, 10% and 5%, respectively. Our target asset allocations at December 31, 2003 were
similar. Our U.S. pension plan target asset allocations are established through an investment
policy, which is updated periodically and reviewed by the Finance Committee of the Board of
Directors. Our policy recognizes that the link between assets and liabilities is the level of
long-term interest rates, and that properly managing the relationship between assets of the pension
plans and pension liabilities serves to mitigate the impact of market volatility on our funding
levels. Given our U.S. plans demographics, an important component of our asset/liability modeling
approach is the use of what we refer to as controlled-risk assets; for the U.S. fund these assets
are long duration U.S. government fixed-income securities. Such securities are a positively
correlated asset class to pension liabilities and their use mitigates interest rate risk and
provides the opportunity to allocate additional plan assets to other asset categories with low
correlation to equity market indices. Our investment policy permits plan assets to be invested in a
number of diverse investment categories, including absolute return strategies investments such as
hedge funds. Absolute return strategies investments are currently limited to not more than 15% of
total assets, although this limitation may be increased if appropriate. At December 31, 2004,
approximately 8% of our U.S. plan assets were invested in absolute return strategies investments,
primarily in U.S. and international hedged directional equity funds. It is our intention to
increase the allocation of U.S. fund assets for various absolute return strategies investments in
2005. The cash and other short-term debt securities provide adequate liquidity for anticipated
near-term benefit payments.
The weighted-average asset allocation targets for our non-U.S. plans at December 31, 2004 were
53% equity securities, 44% controlled-risk sovereign debt securities and 3% cash and other assets.
70
The following table presents the funded status of our pension and other retirement benefit
plans and the amounts recognized in the balance sheet as of December 31, 2004 and 2003.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
Other Benefits |
|
|
|
2004 |
|
|
2003 |
|
|
2004 |
|
|
2003 |
|
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
Funded Status |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at
December 31 |
|
$ |
(145 |
) |
|
$ |
(209 |
) |
|
$ |
(313 |
) |
|
$ |
(240 |
) |
|
$ |
(1,643 |
) |
|
$ |
(104 |
) |
|
$ |
(1,668 |
) |
|
$ |
(91 |
) |
Unrecognized
transition
obligation |
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
3 |
|
Unrecognized prior
service cost |
|
|
7 |
|
|
|
6 |
|
|
|
11 |
|
|
|
9 |
|
|
|
(105 |
) |
|
|
|
|
|
|
(117 |
) |
|
|
|
|
Unrecognized loss |
|
|
453 |
|
|
|
140 |
|
|
|
442 |
|
|
|
132 |
|
|
|
758 |
|
|
|
44 |
|
|
|
808 |
|
|
|
41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Prepaid expense
(accrued cost) |
|
$ |
315 |
|
|
$ |
(62 |
) |
|
$ |
140 |
|
|
$ |
(98 |
) |
|
$ |
(990 |
) |
|
$ |
(56 |
) |
|
$ |
(977 |
) |
|
$ |
(47 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized
in the balance
sheet consist of: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Prepaid benefit
cost |
|
$ |
332 |
|
|
$ |
110 |
|
|
$ |
167 |
|
|
$ |
49 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Accrued benefit
liability |
|
|
(255 |
) |
|
|
(182 |
) |
|
|
(417 |
) |
|
|
(227 |
) |
|
|
(990 |
) |
|
|
(56 |
) |
|
|
(977 |
) |
|
|
(47 |
) |
Intangible
assets |
|
|
1 |
|
|
|
3 |
|
|
|
5 |
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated
other
comprehensive
loss |
|
|
237 |
|
|
|
7 |
|
|
|
385 |
|
|
|
72 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount
recognized |
|
$ |
315 |
|
|
$ |
(62 |
) |
|
$ |
140 |
|
|
$ |
(98 |
) |
|
$ |
(990 |
) |
|
$ |
(56 |
) |
|
$ |
(977 |
) |
|
$ |
(47 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The amounts recorded in other comprehensive income were pre-tax credits of $213 in 2004 and
$109 in 2003, which reduced the accumulated other comprehensive loss by $134 in 2004 and $62 in
2003.
Benefit obligations of the U.S. non-qualified and certain non-U.S. pension plans, amounting to
$165 at December 31, 2004, and the other postretirement benefit plans are not funded.
71
Expected benefit payments by our pension plans and other retirement plans for each of the next
five years and for the period 2010 through 2014 are presented in the following table.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
Other Benefits |
|
Year |
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
2005 |
|
$ |
200 |
|
|
$ |
46 |
|
|
$ |
121 |
|
|
$ |
6 |
|
2006 |
|
|
162 |
|
|
|
48 |
|
|
|
122 |
|
|
|
7 |
|
2007 |
|
|
164 |
|
|
|
50 |
|
|
|
124 |
|
|
|
7 |
|
2008 |
|
|
166 |
|
|
|
52 |
|
|
|
125 |
|
|
|
7 |
|
2009 |
|
|
168 |
|
|
|
57 |
|
|
|
126 |
|
|
|
7 |
|
2010-2014 |
|
|
838 |
|
|
|
329 |
|
|
|
606 |
|
|
|
41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1,698 |
|
|
$ |
582 |
|
|
$ |
1,224 |
|
|
$ |
75 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected contributions to be made to our defined benefit pension plans in 2005 are $41 for
our U.S. plans and $43 for our non-U.S. plans.
Components of net periodic benefit costs for the last three years are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
Service cost |
|
$ |
38 |
|
|
$ |
21 |
|
|
$ |
36 |
|
|
$ |
17 |
|
|
$ |
45 |
|
|
$ |
17 |
|
Interest cost |
|
|
128 |
|
|
|
50 |
|
|
|
137 |
|
|
|
40 |
|
|
|
143 |
|
|
|
36 |
|
Expected return on plan assets |
|
|
(173 |
) |
|
|
(42 |
) |
|
|
(183 |
) |
|
|
(33 |
) |
|
|
(206 |
) |
|
|
(32 |
) |
Amortization of transition obligation |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
Amortization of prior service cost |
|
|
4 |
|
|
|
4 |
|
|
|
8 |
|
|
|
2 |
|
|
|
10 |
|
|
|
2 |
|
Recognized net actuarial loss (gain) |
|
|
13 |
|
|
|
6 |
|
|
|
|
|
|
|
4 |
|
|
|
(7 |
) |
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
|
10 |
|
|
|
38 |
|
|
|
(2 |
) |
|
|
29 |
|
|
|
(15 |
) |
|
|
21 |
|
Curtailment (gain) loss |
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13 |
|
|
|
|
|
Settlement loss |
|
|
9 |
|
|
|
6 |
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
Termination expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost after
curtailment and settlements |
|
$ |
21 |
|
|
$ |
44 |
|
|
$ |
(2 |
) |
|
$ |
29 |
|
|
$ |
7 |
|
|
$ |
21 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Benefits |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
|
U.S. |
|
|
Non-U.S. |
|
Service cost |
|
$ |
9 |
|
|
$ |
4 |
|
|
$ |
9 |
|
|
$ |
4 |
|
|
$ |
12 |
|
|
$ |
4 |
|
Interest cost |
|
|
96 |
|
|
|
6 |
|
|
|
108 |
|
|
|
5 |
|
|
|
101 |
|
|
|
4 |
|
Amortization of prior service cost |
|
|
(12 |
) |
|
|
|
|
|
|
(7 |
) |
|
|
|
|
|
|
(4 |
) |
|
|
|
|
Recognized net actuarial loss |
|
|
38 |
|
|
|
2 |
|
|
|
36 |
|
|
|
2 |
|
|
|
23 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
|
131 |
|
|
|
12 |
|
|
|
146 |
|
|
|
11 |
|
|
|
132 |
|
|
|
10 |
|
Curtailment loss |
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
Settlement gain |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Termination expenses |
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost after
curtailment and settlements |
|
$ |
132 |
|
|
$ |
11 |
|
|
$ |
147 |
|
|
$ |
11 |
|
|
$ |
135 |
|
|
$ |
10 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
72
The weighted average assumptions used in the measurement of pension benefit obligations are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. Plans |
|
|
2004 |
|
2003 |
|
2002 |
Discount rate |
|
|
5.75 |
% |
|
|
6.25 |
% |
|
|
6.75 |
% |
Expected return on plan assets |
|
|
8.75 |
% |
|
|
8.75 |
% |
|
|
8.75 |
% |
Rate of compensation increase |
|
|
5.00 |
% |
|
|
5.00 |
% |
|
|
5.00 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Non-U.S. Plans |
|
|
2004 |
|
2003 |
|
2002 |
Discount rate |
|
|
5.54 |
% |
|
|
5.63 |
% |
|
|
5.99 |
% |
Expected return on plan assets |
|
|
6.66 |
% |
|
|
6.80 |
% |
|
|
7.06 |
% |
Rate of compensation increase |
|
|
3.46 |
% |
|
|
3.58 |
% |
|
|
3.41 |
% |
The discount rate and expected return on plan assets for U.S. plans presented in the table
above is used to determine pension expense for the succeeding year.
We select the expected rate of return on plan assets on the basis of a long-term view of asset
portfolio performance of our pension plans. Since the 1981 adoption of our asset/liability
management investment policy, our compounded rate of return was 12.7%. However, our two-year,
five-year and ten-year compounded rates of return through December 31, 2004 were 16.9%, 4.3% and
11.4%, respectively. We assess the appropriateness of the expected rate of return on an annual
basis and when necessary revise the assumption. Our rate of return assumption for U.S. plans was
last revised in 2002 when it was lowered from 9.5% to 8.75%, based in part on our expectation of
lower future rates of return.
The weighted average assumptions used in the measurement of other postretirement benefit
obligations are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
2003 |
|
2002 |
Discount rate |
|
|
5.76 |
% |
|
|
6.24 |
% |
|
|
6.75 |
% |
Initial weighted health care costs trend rate |
|
|
10.31 |
% |
|
|
11.81 |
% |
|
|
12.30 |
% |
Ultimate health care costs trend rate |
|
|
4.98 |
% |
|
|
5.00 |
% |
|
|
5.00 |
% |
Years to ultimate |
|
|
7 |
|
|
|
8 |
|
|
|
9 |
|
The discount rate presented in the table above is used to determine expense for the succeeding
year. Assumed health care costs trend rates have a significant effect on the health care plan. A
one-percentage-point change in assumed health care costs trend rates would have the following
effects for 2004:
|
|
|
|
|
|
|
|
|
|
|
1% Point |
|
1% Point |
|
|
Increase |
|
Decrease |
Effect on total of service and interest cost components |
|
$ |
7 |
|
|
$ |
(6 |
) |
Effect on postretirement benefit obligations |
|
|
117 |
|
|
|
(96 |
) |
In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003
(the Act) was enacted in the U.S. The Act provides, among other things, expanded existing Medicare
healthcare benefits to include an outpatient prescription drug benefit to Medicare eligible
residents of the U.S. (Medicare Part D) beginning in 2006. Prescription drug coverage will be
available to eligible individuals who voluntarily enroll under the Part D plan. As an alternative,
employers may provide drug coverage at least actuarially equivalent to standard coverage and
receive a tax-free federal subsidy equal to 28% of a portion of a Medicare beneficiarys drug costs
for covered retirees who do not enroll in a Part D plan.
In May 2004, the FASB issued Staff Position FAS No. 106-2, Accounting and Disclosure
Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003,
to provide guidance on accounting for the effects of the Act. The Staff Position requires treating
the initial
73
effect of the employer subsidy on the accumulated postretirement benefit obligation (APBO) as
an actuarial gain. The subsidy also affects the estimate of service cost in measuring the cost of
benefits attributable to current service. The effects of plan amendments adopted subsequent to the
Act to qualify plans as actuarially equivalent are treated as actuarial gains if the net effect of
the amendments reduces the APBO. The net effect on the APBO of any plan amendments that (a) reduce
benefits under the plan and thus disqualify the benefits as actuarially equivalent and (b)
eliminate the subsidy are accounted for as prior service cost.
During the third quarter of 2004, we adopted the Staff Position retroactively to the beginning
of 2004. The initial effect of the subsidy was a $68 reduction in our APBO at January 1, 2004 and a
corresponding actuarial gain, which we deferred in accordance with our accounting policy related to
retiree benefit plans. Amortization of the actuarial gain, along with a reduction in service and
interest costs, increased net income by $8 in 2004.
In January 2005, the Center for Medicare and Medicaid Services released final regulations to
implement the new prescription drug benefits under Part D of Medicare. We are currently reviewing
this guidance and are unable to quantify any additional effect it might have on our liability and
expense in the future.
74
Note 16. Income Taxes
Income tax expense (benefit) applicable to continuing operations consists of the following
components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Current |
|
|
|
|
|
|
|
|
|
|
|
|
U.S. federal |
|
$ |
52 |
|
|
$ |
(125 |
) |
|
$ |
7 |
U.S. state and local |
|
|
(5 |
) |
|
|
|
|
|
|
(8 |
) |
Non-U.S. |
|
|
55 |
|
|
|
98 |
|
|
|
51 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
102 |
|
|
|
(27 |
) |
|
|
50 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred |
|
|
|
|
|
|
|
|
|
|
|
|
U.S. federal and state |
|
|
(298 |
) |
|
|
(6 |
) |
|
|
(128 |
) |
Non-U.S. |
|
|
(16 |
) |
|
|
(13 |
) |
|
|
(16 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
(314 |
) |
|
|
(19 |
) |
|
|
(144 |
) |
|
|
|
|
|
|
|
|
|
|
Total benefit |
|
$ |
(212 |
) |
|
$ |
(46 |
) |
|
$ |
(94 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes from continuing operations consists of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
U.S. operations |
|
$ |
(472 |
) |
|
$ |
(203 |
) |
|
$ |
(244 |
) |
Non-U.S. operations |
|
|
292 |
|
|
|
283 |
|
|
|
126 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(180 |
) |
|
$ |
80 |
|
|
$ |
(118 |
) |
|
|
|
|
|
|
|
|
|
|
Deferred tax benefits (liabilities) consist of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Postretirement benefits other than pensions |
|
$ |
372 |
|
|
$ |
351 |
|
|
$ |
339 |
|
Pension accruals |
|
|
7 |
|
|
|
130 |
|
|
|
196 |
|
Postemployment benefits |
|
|
40 |
|
|
|
36 |
|
|
|
36 |
|
Other employee benefits |
|
|
82 |
|
|
|
37 |
|
|
|
29 |
|
Capital loss carryforward |
|
|
251 |
|
|
|
456 |
|
|
|
368 |
|
Net operating loss carryforwards |
|
|
424 |
|
|
|
265 |
|
|
|
220 |
|
Foreign tax credits recoverable |
|
|
108 |
|
|
|
94 |
|
|
|
80 |
|
Other tax credits recoverable |
|
|
47 |
|
|
|
32 |
|
|
|
15 |
|
Inventory reserves |
|
|
15 |
|
|
|
26 |
|
|
|
57 |
|
Expense accruals |
|
|
125 |
|
|
|
170 |
|
|
|
251 |
|
Goodwill |
|
|
62 |
|
|
|
76 |
|
|
|
109 |
|
Research and development costs |
|
|
128 |
|
|
|
86 |
|
|
|
41 |
|
Other |
|
|
|
|
|
|
95 |
|
|
|
109 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,661 |
|
|
|
1,854 |
|
|
|
1,850 |
|
Valuation allowances |
|
|
(387 |
) |
|
|
(609 |
) |
|
|
(538 |
) |
|
|
|
|
|
|
|
|
|
|
Deferred tax benefits |
|
|
1,274 |
|
|
|
1,245 |
|
|
|
1,312 |
|
|
|
|
|
|
|
|
|
|
|
Leasing activities |
|
|
(281 |
) |
|
|
(598 |
) |
|
|
(636 |
) |
Depreciation non-leasing |
|
|
(70 |
) |
|
|
(178 |
) |
|
|
(214 |
) |
Unremitted equity earnings |
|
|
(12 |
) |
|
|
|
|
|
|
|
|
Other |
|
|
(37 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred tax liabilities |
|
|
(400 |
) |
|
|
(776 |
) |
|
|
(850 |
) |
|
|
|
|
|
|
|
|
|
|
Net deferred tax benefits |
|
$ |
874 |
|
|
$ |
469 |
|
|
$ |
462 |
|
|
|
|
|
|
|
|
|
|
|
The valuation allowance of $387 at December 31, 2004 was determined in accordance with the
provisions of SFAS No. 109, Accounting for Income Taxes, which requires an assessment of positive
and negative evidence when measuring the need for a valuation allowance. Such assessment must be
done on a jurisdiction-by-jurisdiction basis. The realization of the remaining net deferred assets
at December 31, 2004 is dependent on future taxable income.
75
Included
in the $874 of net deferred tax benefits is $756 of U.S. federal and state deferred
income taxes. Although Dana has incurred losses in the U.S. during the past four years, we have
been profitable on a global basis. Management has determined that future profitability is more
likely than not achievable through a combination of improved operating results and changes in our
business operating model. Failure to achieve expected results in 2005 and beyond in the U.S. may
change our assessment regarding the recoverability of these deferred U.S. tax assets and could
result in a valuation allowance against such assets.
Our deferred tax assets include benefits expected from the utilization of net operating loss,
capital loss and credit carryforwards in the future. The following table identifies the various
deferred tax asset components and the related allowances that existed at December 31, 2004. Due to
time limitations on the ability to realize the benefit of the carryforwards, additional portions of
these deferred tax assets may become unrealizable to Dana in the future.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred |
|
|
|
|
|
|
|
|
|
|
Earliest |
|
|
|
Tax |
|
|
Valuation |
|
|
Carryforward |
|
|
Year of |
|
|
|
Asset |
|
|
Allowance |
|
|
Period |
|
|
Expiration |
|
Net operating losses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. federal |
|
$ |
210 |
|
|
$ |
|
|
|
|
20 |
|
|
|
2023 |
|
U.S. state |
|
|
85 |
|
|
|
21 |
|
|
Various |
|
|
2005 |
|
Germany |
|
|
48 |
|
|
|
23 |
|
|
Unlimited |
|
|
|
|
France |
|
|
30 |
|
|
|
|
|
|
Unlimited |
|
|
|
|
U.K. |
|
|
21 |
|
|
|
8 |
|
|
Unlimited |
|
|
|
|
Other
non-U.S. |
|
|
30 |
|
|
|
6 |
|
|
Various |
|
|
2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
424 |
|
|
$ |
58 |
|
|
|
|
|
|
|
|
|
Capital losses |
|
|
251 |
|
|
|
234 |
|
|
Various |
|
|
2007 |
|
Foreign tax credit |
|
|
108 |
|
|
|
67 |
|
|
|
10 |
|
|
|
2010 |
|
Other credits |
|
|
47 |
|
|
|
|
|
|
|
20 |
|
|
|
2021 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
830 |
|
|
$ |
359 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Our
deferred tax asset for worldwide net operating losses is $424. Our valuation allowance for
the net operating loss carryforwards of $58 decreased a net $37 in 2004. The decrease was primarily
the result of eliminating the valuation allowance on the deferred tax asset related to our French
operations. The sustained profits of our French operations over the last several years after
successfully implementing their restructuring plans commenced in 2001, as well as the French tax
law change that eliminated the carryforward limitation, were sufficient positive evidence to
warrant eliminating the valuation allowance previously established.
The deferred tax asset of $251 for capital loss carryforwards will begin to expire in 2007.
The capital loss was primarily generated in connection with the sale of a U.S. subsidiary in 2002.
Capital loss carryforwards are only allowed to offset capital gains generated by Dana. As such, we
have a valuation allowance of $234 against this deferred tax asset. The deferred tax asset and
valuation allowance for capital loss carryforwards decreased in 2004 as a result of capital gains
generated in connection with the divestiture of our automotive aftermarket businesses and various
leasing subsidiaries. The valuation allowance decreased an additional $17 for capital loss
carryback benefits attributed to the settlement of IRS examinations for years prior to 1999.
The deferred tax asset for U.S. foreign tax credit carryforwards of $108 may be carried
forward ten years. To reflect uncertainties associated with achieving the proper mix of domestic
and foreign sources of income to utilize the credits, we have a valuation allowance of $67 recorded
against the deferred tax asset.
Dana
has not provided for U.S. federal income and non-U.S. withholding
taxes on $450 of
undistributed earnings from non-U.S. operations as of December 31, 2004 because such earnings are
intended to be reinvested indefinitely outside of the U.S. Where excess cash has accumulated in
Danas non-U.S. subsidiaries and it is advantageous for business operations, tax or cash reasons,
subsidiary earnings are
76
remitted. If these earnings were distributed, foreign tax credits may become available under
current law to reduce or eliminate the resulting U.S. income tax liability.
The American Jobs Creation Act of 2004 (Jobs Act), enacted on October 22, 2004, provides for a
temporary 85% dividends received deduction on certain non-U.S. earnings repatriated in 2005. The
deduction would result in an approximately 5.25% federal tax rate on the repatriated earnings. To
qualify for the deduction, the earnings must be reinvested in the U.S. pursuant to a domestic
reinvestment plan established by a companys chief executive officer and approved by the companys
board of directors. Certain other criteria in the Jobs Act must be satisfied as well. The maximum
amount of Danas non-U.S. earnings that qualify for the temporary deduction is $673.
Dana is evaluating the effects of the repatriation provision and expects to make a decision on
implementation later in 2005.
We paid income taxes of $43 in 2004 and $63 in 2003 and received net refunds of $86 in 2002.
The effective income tax rate differs from the U.S. federal income tax rate for the following
reasons:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
U.S. federal income tax rate |
|
|
(35.0 |
)% |
|
|
35.0 |
% |
|
|
(35.0 |
)% |
Increases (reductions) resulting from: |
|
|
|
|
|
|
|
|
|
|
|
|
State and local income taxes, net of federal income
tax benefit |
|
|
(9.4 |
) |
|
|
(3.1 |
) |
|
|
(1.8 |
) |
Non-U.S. income |
|
|
(3.5 |
) |
|
|
(9.3 |
) |
|
|
(16.0 |
) |
Valuation adjustments |
|
|
(122.1 |
) |
|
|
54.7 |
|
|
|
134.8 |
|
General business tax credits |
|
|
(5.5 |
) |
|
|
(3.2 |
) |
|
|
(2.2 |
) |
Capital gain/loss |
|
|
50.3 |
|
|
|
(82.8 |
) |
|
|
(136.4 |
) |
Asset write-off |
|
|
2.6 |
|
|
|
|
|
|
|
|
|
Provision for return adjustments |
|
|
(1.5 |
) |
|
|
|
|
|
|
|
|
Miscellaneous items |
|
|
(3.8 |
) |
|
|
1.6 |
|
|
|
4.4 |
|
|
|
|
|
|
|
|
|
|
|
Impact of continuing operations on effective rate |
|
|
(92.9 |
) |
|
|
(42.1 |
) |
|
|
(17.2 |
) |
Discontinued operations: |
|
|
|
|
|
|
|
|
|
|
|
|
State and local income taxes, net of federal
income tax benefit |
|
|
1.6 |
|
|
|
2.6 |
|
|
|
|
|
Non-U.S. income |
|
|
2.1 |
|
|
|
0.8 |
|
|
|
5.9 |
|
U.S. gain on foreign stock sales |
|
|
9.3 |
|
|
|
|
|
|
|
|
|
Capital gain/loss |
|
|
48.0 |
|
|
|
|
|
|
|
|
|
Valuation adjustments capital loss carryforward |
|
|
(48.1 |
) |
|
|
|
|
|
|
|
|
Valuation adjustments other |
|
|
2.8 |
|
|
|
|
|
|
|
|
|
Miscellaneous items |
|
|
(4.8 |
) |
|
|
(0.4 |
) |
|
|
0.2 |
|
|
|
|
|
|
|
|
|
|
|
Impact of discontinued operations on effective rate |
|
|
10.9 |
|
|
|
3.0 |
|
|
|
6.1 |
|
|
|
|
|
|
|
|
|
|
|
Impact of change in accounting |
|
|
|
|
|
|
|
|
|
|
10.2 |
|
|
|
|
|
|
|
|
|
|
|
|
Effective income tax rate |
|
|
(117.0 |
)% |
|
|
(4.1 |
)% |
|
|
(35.9 |
)% |
|
|
|
|
|
|
|
|
|
|
77
Note 17. Composition of Certain Balance Sheet Amounts
The following items comprise the amounts indicated in the respective balance sheet captions:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
Other Current Assets |
|
|
|
|
|
|
|
|
Deferred tax benefits |
|
$ |
113 |
|
|
$ |
145 |
|
Prepaid pension expense |
|
|
7 |
|
|
|
110 |
|
Other |
|
|
80 |
|
|
|
62 |
|
|
|
|
|
|
|
|
|
|
$ |
200 |
|
|
$ |
317 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investments and Other Assets |
|
|
|
|
|
|
|
|
Investments at equity |
|
$ |
990 |
|
|
$ |
977 |
|
Prepaid pension expense |
|
|
407 |
|
|
|
|
|
Deferred tax benefits |
|
|
761 |
|
|
|
324 |
|
Amounts recoverable from insurers |
|
|
24 |
|
|
|
139 |
|
Other |
|
|
369 |
|
|
|
253 |
|
|
|
|
|
|
|
|
|
|
$ |
2,551 |
|
|
$ |
1,693 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, Plant and Equipment, net |
|
|
|
|
|
|
|
|
Land and improvements to land |
|
$ |
102 |
|
|
$ |
106 |
|
Buildings and building fixtures |
|
|
754 |
|
|
|
914 |
|
Machinery and equipment |
|
|
3,656 |
|
|
|
3,506 |
|
|
|
|
|
|
|
|
|
|
|
4,512 |
|
|
|
4,526 |
|
Less: Accumulated depreciation |
|
|
2,341 |
|
|
|
2,297 |
|
|
|
|
|
|
|
|
|
|
$ |
2,171 |
|
|
$ |
2,229 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred Employee Benefits and Other Noncurrent Liabilities |
|
|
|
|
|
|
|
|
Postretirement other than pension |
|
$ |
919 |
|
|
$ |
912 |
|
Pension |
|
|
414 |
|
|
|
638 |
|
Postemployment |
|
|
113 |
|
|
|
94 |
|
Compensation |
|
|
43 |
|
|
|
51 |
|
Other noncurrent liabilities |
|
|
270 |
|
|
|
208 |
|
|
|
|
|
|
|
|
|
|
$ |
1,759 |
|
|
$ |
1,903 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investments in Leases |
|
|
|
|
|
|
|
|
Leveraged leases |
|
$ |
287 |
|
|
$ |
588 |
|
Direct financing leases |
|
|
8 |
|
|
|
70 |
|
Property on operating leases, net of accumulated depreciation |
|
|
1 |
|
|
|
1 |
|
Allowance for credit losses |
|
|
(12 |
) |
|
|
(26 |
) |
|
|
|
|
|
|
|
|
|
|
284 |
|
|
|
633 |
|
Less: Current portion |
|
|
3 |
|
|
|
11 |
|
|
|
|
|
|
|
|
|
|
$ |
281 |
|
|
$ |
622 |
|
|
|
|
|
|
|
|
The components of the net investment in leveraged leases are as follows:
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
Rentals receivable |
|
$ |
2,312 |
|
|
$ |
4,310 |
|
Residual values |
|
|
248 |
|
|
|
429 |
|
Nonrecourse debt service |
|
|
(1,905 |
) |
|
|
(3,622 |
) |
Unearned income |
|
|
(368 |
) |
|
|
(528 |
) |
Deferred investment tax credit |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
287 |
|
|
|
588 |
|
Less: Deferred taxes arising from leverage leases |
|
|
164 |
|
|
|
441 |
|
|
|
|
|
|
|
|
|
|
$ |
123 |
|
|
$ |
147 |
|
|
|
|
|
|
|
|
Total minimum lease payments receivable on operating leases as of December 31, 2004 were not
material.
78
Note 18. Fair Value of Financial Instruments
The estimated fair values of Danas financial instruments are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
2004 |
|
|
2003 |
|
|
|
Carrying |
|
|
Fair |
|
|
Carrying |
|
|
Fair |
|
|
|
Amount |
|
|
Value |
|
|
Amount |
|
|
Value |
|
Financial assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
634 |
|
|
$ |
634 |
|
|
$ |
731 |
|
|
$ |
731 |
|
Notes receivable |
|
|
94 |
|
|
|
94 |
|
|
|
|
|
|
|
|
|
Loans receivable (net) |
|
|
28 |
|
|
|
29 |
|
|
|
34 |
|
|
|
38 |
|
Investment securities |
|
|
8 |
|
|
|
8 |
|
|
|
9 |
|
|
|
9 |
|
Currency forwards |
|
|
4 |
|
|
|
4 |
|
|
|
4 |
|
|
|
4 |
|
Financial liabilities |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Short-term debt |
|
|
98 |
|
|
|
98 |
|
|
|
54 |
|
|
|
54 |
|
Long-term debt |
|
|
2,111 |
|
|
|
2,235 |
|
|
|
3,044 |
|
|
|
3,064 |
|
Interest rate swaps |
|
|
1 |
|
|
|
1 |
|
|
|
11 |
|
|
|
11 |
|
Currency forwards |
|
|
2 |
|
|
|
2 |
|
|
|
1 |
|
|
|
1 |
|
Deferred funding
commitments under
leveraged leases |
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
1 |
|
Note 19. Commitments and Contingencies
At December 31, 2004, we had purchase commitments for property, plant and equipment of
approximately $99. DCC did not have any material commitments to provide loan and lease financing at
December 31, 2004.
We procure tooling from a variety of suppliers. In certain instances, in lieu of making
progress payments on the tooling, we may guarantee a tooling suppliers obligations under its
credit facility secured by the specific tooling purchase order. At December 31, 2004, there were no
guarantees outstanding related to supplier tooling obligations.
Dana has guaranteed the performance of a wholly-owned consolidated subsidiary under several
operating leases. The operating leases require the subsidiary to make monthly payments at specified
amounts and guarantee, up to a stated amount, the residual value of the assets at the end of the
lease. The guarantees are for periods of from five to seven years or until termination of the
lease. Dana has recorded a liability and corresponding prepaid amount of $3 relating to these
guarantees. In the event of a default by our subsidiary the parent would be required to fulfill the
obligations under the operating lease.
Cash obligations under future minimum rental commitments under operating leases were $402 at
December 31, 2004, with rental payments during the next five years of: 2005, $80; 2006, $66; 2007,
$58; 2008, $50 and 2009, $37. Net rental expense was $116 in 2004, $90 in 2003 and $78 in 2002.
We have divested certain of our businesses. In connection with these divestitures, there may
be future claims and proceedings instituted or asserted against us relative to the period of our
ownership or pursuant to indemnifications or guarantees provided in connection with the respective
transactions. The estimated maximum potential amount of payments under these obligations is not
determinable due to the significant number of divestitures and lack of a stated maximum liability
for certain matters. In some cases, we have insurance coverage available to satisfy claims related
to the divested businesses. We believe that payments, if any, in excess of amounts provided or
insured related to such matters are not reasonably likely to have a material adverse effect on our
liquidity, financial condition or results of operations.
79
We record a liability for estimated warranty obligations at the date products are sold.
Adjustments are made as new information becomes available. Changes in our warranty liability for
the years ended December 31, 2004 and 2003 follow:
|
|
|
|
|
|
|
|
|
|
|
Year |
|
|
|
Ended December 31 |
|
|
2004 |
|
|
2003 |
|
|
|
Restated - See
Note 2 |
|
Balance, January 1 |
|
$ |
82 |
|
|
$ |
126 |
|
|
|
|
|
|
|
|
|
|
Amounts accrued for current year sales |
|
|
30 |
|
|
|
39 |
|
Adjustments of prior accrual estimates |
|
|
5 |
|
|
|
(3 |
) |
Settlements of warranty claims |
|
|
(39 |
) |
|
|
(58 |
) |
Effect of discontinued operations |
|
|
|
|
|
|
(19 |
) |
Impact of divestitures and acquisitions |
|
|
|
|
|
|
(7 |
) |
Foreign currency translation |
|
|
2 |
|
|
|
4 |
|
|
Balance, December 31 |
|
$ |
80 |
|
|
$ |
82 |
|
|
We are a party to various pending judicial and administrative proceedings arising in the
ordinary course of business. These include, among others, proceedings based on product liability
claims and alleged violations of environmental laws. We have reviewed our pending legal
proceedings, including the probable outcomes, our reasonably anticipated costs and expenses, the
availability and limits of our insurance coverage, and our established reserves for uninsured
liabilities. We do not believe that any liabilities that may result from these proceedings are
reasonably likely to have a material adverse effect on our liquidity, financial condition or
results of operations.
Asbestos-Related Product Liabilities At December 31, 2003, we reported approximately 149,000
active pending asbestos-related product liability claims, including 10,000 that were settled and
awaiting documentation and payment. This number did not include 16,000 cases in New York City
which, based on advice of counsel, we considered to be inactive because a court ruling in this
jurisdiction prohibited them from being assigned trial dates. Since then, there have been new laws
or court orders with a similar impact in the city of Baltimore, Maryland, the state of Ohio and the
federal court system. Accordingly, we have classified as inactive those claims that meet the
requirements in these jurisdictions for inactive status. As a result, at December 31, 2004, we had
approximately 116,000 active pending claims, including 10,000 that were settled and awaiting
documentation and payment, and 58,000 inactive claims. In estimating liability for these claims, we
do not attribute any indemnity or defense expense to the inactive claims since we do not believe,
based on our historical experience and an opinion of our counsel, that these claims will require
the expenditure of funds to settle or resolve.
We review our claims database annually and adjust our loss estimate as appropriate based on
our litigation and our claims settlement and dismissal history and excluding inactive claims. At
December 31, 2004, we had accrued $139 for indemnity and defense costs for our pending claims,
compared to $133 at December 31, 2003. The amounts accrued are based on assumptions and estimates
about the values of the claims and the likelihood of recoveries against us derived from our
historical experience and current information. We cannot estimate possible losses in excess of
those for which we have accrued because we cannot predict how many additional claims may be brought
against us in the future, the allegations in such claims or their probable outcomes. At December
31, 2004, we had recorded $118 as an asset for probable recovery from our insurers for
asbestos-related product liability claims, compared to $113 at December 31, 2003. We have
agreements with our insurance carriers providing for the payment of a significant majority of the
defense and indemnity costs for the pending claims, as well as claims which may be filed against us
in the future. In December 2004, we signed a settlement agreement with certain of our insurers. The
agreement provides for the insurers to make cash payments to us in exchange for our release of all
rights under the settled insurance policies. The payment received in December under the agreement
was applied
80
to reduce recoverable amounts, as reported as of September 30, 2004. This included a
reduction of the $54
recoverable for settled asbestos-related product liability claims and related defense costs as
well as a reduction of the estimated $30 recoverable for claims relating to defaults by some former
members of the Center for Claims Resolution (CCR) on the payment of their shares of CCR-negotiated
settlements in connection with asbestos-related product liability claims. See Other Liabilities
below. The agreement also provided for cash to be escrowed and released to Dana in 2005. There are
conditions associated with the release; however, we believe the conditions will be satisfied and
expect to apply the payments to reduce the recoverable recorded at December 31, 2004.
At December 31, 2003, we had a net amount recoverable from our insurers and others of $33,
representing reimbursements for settled asbestos-related product liability claims and related
defense costs. This amount included billings in progress and amounts subject to alternate dispute
resolution (ADR) proceedings with some of our insurers. After applying the payment described above,
the net amount recoverable was $26 at December 31, 2004.
Other Product Liabilities At December 31, 2004, we had accrued $11 for contingent
non-asbestos product liability costs, compared to $12 at December 31, 2003, with no recovery
expected from third parties at either date. The difference between our minimum and maximum
estimates for these liabilities was $10 in 2004 and $8 in 2003. We estimate these liabilities based
on assumptions about the value of the claims and about the likelihood of recoveries against us,
derived from our historical experience and current information. If there is a range of equally
probable outcomes, we accrue the lower end of the range.
Environmental
Liabilities At December 31, 2004, we had accrued $73 for contingent
environmental liabilities, compared to $67 at December 31, 2003, with an estimated recovery of $10
from other parties recorded in 2004. The difference between our minimum and maximum estimates for
these liabilities was $1 at December 31, 2004 and $6 at December 31, 2003. We estimate these
liabilities based on the most probable method of remediation, current laws and regulations, and
existing technology. Estimates are made on an undiscounted basis and exclude the effects of
inflation. If there is a range of equally probable remediation methods or outcomes, we accrue the
lower end of the range.
Included in these accruals are amounts relating to the Hamilton Avenue Industrial Park
Superfund site in New Jersey, where we are now one of four potentially responsible parties (PRPs).
The site has three Operable Units. At December 31, 2004, we had estimated our liability for future
remedial work and past costs incurred by the United States Environmental Protection Agency (EPA) at
Unit 1 involving off-site soil contamination to be approximately $1, based on the remediation
performed at this Unit to date and our assessment of the likely allocation of costs among the PRPs;
our liability for future remedial work at Unit 2 involving on-site soil contamination to be
approximately $14, taking into consideration the $69 remedy proposed by the EPA in a Record of
Decision issued in September 2004 and our assessment of the most likely remedial activities and
allocation of costs among the PRPs; and our liability for the costs of a remedial site
investigation and feasibility study pertaining to possible groundwater contamination at Unit 3 to
be less than $1 based on our expectations about the study that is likely to be performed and the
likely allocation of costs among the PRPs.
Other Liabilities Until 2001, most of our asbestos-related claims were administered,
defended and settled by the Center for Claims Resolution (CCR), which settled claims for its member
companies on a shared settlement cost basis. In that year, the CCR was reorganized and discontinued
negotiating shared settlements. Since then, we have independently controlled our legal strategy and
settlements, using Peterson Asbestos Consulting Enterprise (PACE), a unit of Navigant Consulting,
Inc., to administer our claims, bill our insurance carriers and assist us in claims negotiation and
resolution. Some former CCR members defaulted on the payment of their shares of some of the
CCR-negotiated settlements and some of the settling claimants have sought payment of the unpaid
shares from Dana and the other companies that were members of the CCR at the time of the
settlements. We have been working with the CCR, other former CCR members, our insurers, and the
claimants to resolve these issues. At December 31, 2003, we had estimated our total liability to be
$48, of which we had already paid $24, and the amount recoverable to be $30. At December 31, 2004,
due to favorable rulings in ADR proceedings involving these issues,
81
settlements with some of the
former CCR members and cash received under the settlement agreement
referred to above, we expect to pay a total of $50, including $47 already paid, and recover a
total of $42, including $29 already received, in connection with these matters.
Assumptions The amounts we have recorded for contingent asbestos-related liabilities and
recoveries are based on assumptions and estimates reasonably derived from our historical experience
and current information. The actual amount of our liability for asbestos-related claims and the
effect on Dana could differ materially from our current expectations if our assumptions about the
nature of the pending unresolved bodily injury claims and the claims relating to the CCR-negotiated
settlements, the costs to resolve those claims and the amount of available insurance and surety
bonds prove to be incorrect, or if currently proposed U.S. federal legislation impacting asbestos
personal injury claims is enacted.
Note 20. Acquisitions
In August 2002, we acquired GKN Ayra Cardan, S.A., a Spanish manufacturer of light-duty
driveshafts and subsidiary of GKN Driveshafts Limited. The acquisition was the result of
restructuring the terms of a joint venture with GKN plc, whereby the full ownership of GKN
Driveshafts Limited reverted back to GKN. The proceeds from the divestiture, which approximated the
carrying value of the investment, were then used to acquire Ayra Cardan.
Note 21. Divestitures
In January 2002, we sold a portion of Taiway Ltd, a consolidated subsidiary and part of our
Automotive Systems Group. The minority position retained has been accounted for under the equity
method of accounting from the date of the transaction. In March 2002, we sold Thermoplast +
Apparatabau GmbH, a manufacturer of molded interior trim parts, and in August 2002, we divested our
49% interest in GKN Driveshafts Limited. Also in the third quarter, we sold our light-duty cylinder
liner business to a subsidiary of Promotora de Industrias Mecanicas, S.A. de C.V. (Promec), an
equity affiliate. Part of the consideration for the sale of the business was an increase in our
ownership in Promec from 40% to 49%. In November 2002, we completed the sale of Tekonsha
Engineering Company, Theodore Bargman Company and American Electronic Components, Inc. Also in
November, we divested the majority of our Boston Weatherhead industrial hose and fitting
operations. In December 2002, we sold the global brake and clutch actuation systems operations of
FTE. An after-tax gain of $21 was recorded as a result of these divestitures. The combined sales
reported by these businesses were $625 in 2001 and $554 in 2002, through the dates of divestiture.
In October 2001, we announced our plans to sell certain of the businesses of DCC. During 2002,
we completed the sale of selected businesses and assets, which reduced DCCs portfolio assets by
approximately $500. These sales, along with certain tax benefits, and an impairment charge on an
asset being marketed for sale, resulted in a $32 net after-tax gain on DCC divestiture activity.
During 2003 and 2004, we continued to sell DCC assets in individually structured transactions and
achieved further reductions through normal portfolio runoff. We reduced DCCs assets in 2004 and
2003 by approximately $520 and $350, respectively, and recognized
after-tax gains of $29 and $35.
In June 2003, we sold our Thailand structural products subsidiary to AAPICO Hitech Public Co.,
Ltd., a Thailand-based automotive supplier. The sale resulted in cash proceeds of $54 and an
after-tax profit of $8. The subsidiarys sales, which were included in the Automotive Systems
Group, were $18 and $21 for the year ended December 31, 2002 and the six months ended June 30,
2003, respectively.
In June 2003, we sold a significant portion of our engine management operations to Standard
Motor Products for $121. The proceeds consisted of $91 of cash and $30 of debt and equity. The
equity securities are restricted by agreement for a period of thirty months from closing and are
included in noncurrent assets at their estimated fair value. In connection with the sale, we
recorded after-tax charges of $4 in 2003. The subsidiarys sales, which were included in the former
Automotive Aftermarket Group, were $288 and $142
82
for the year ended December 31, 2002 and the six
months ended June 30, 2003, respectively. These amounts were included in our discontinued
operations.
In November 2004, we completed the sale of our automotive aftermarket businesses to The
Cypress Group for approximately $1,000, including cash of $950 and a note with a face amount of
$75. In connection with this transaction, we recorded an after-tax
loss of $30 in discontinued
operations in the fourth quarter of 2004, with additional related after-tax charges of $13 having
been reported in discontinued operations previously in 2004. The following note includes
information regarding the sales and other financial results reported by our discontinued operations
for 2004, 2003 and 2002.
Note 22. Discontinued Operations
The provisions of SFAS No. 144 are generally prospective from the date of adoption and
therefore do not apply to divestitures announced prior to January 1, 2002. Accordingly, the
disposal of selected subsidiaries of DCC that were announced in October 2001 and completed in 2002
and 2003 were not considered in our determination of discontinued operations. At the same time,
while DCC had assets intended for sale at December 31, 2003, they did not meet the criteria for
treatment as discontinued operations given the uncertainty surrounding the timing of the sales.
We divested our American Electronic Components, Inc., Tekonsha Engineering Company, Theodore
Bargman Company and FTE businesses and the majority of our Boston Weatherhead division during the
fourth quarter of 2002. We were also actively pursuing the sale of a significant portion of our
engine management business at the end of 2002, a process which ended with the sale of that business
in June 2003. These operations qualified as discontinued operations at the end of 2002. In December
2003, we announced our intention to sell the majority of our automotive aftermarket businesses.
Because we expected to complete the sale in 2004, these operations were treated as discontinued
operations at the end of 2003. Accordingly, the income statements for all prior years have been
reclassified to reflect the results of operations of these divested or soon-to-be divested
businesses as discontinued operations. The assets and liabilities of our automotive aftermarket
businesses that we divested in 2004 were presented as assets and liabilities of discontinued
operations at December 31, 2003.
The following summarizes the revenues and expenses of our discontinued operations for 2004,
2003 and 2002 and reconciles the amounts reported in the consolidated statement of income to
operating PAT reported in the segment table, which excludes restructuring and other unusual
charges.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Sales |
|
$ |
1,943 |
|
|
$ |
2,151 |
|
|
$ |
2,794 |
|
Other income (expense) |
|
|
(31 |
) |
|
|
(4 |
) |
|
|
3 |
|
Cost of sales |
|
|
1,664 |
|
|
|
1,775 |
|
|
|
2,315 |
|
Selling, general and administrative expenses |
|
|
217 |
|
|
|
270 |
|
|
|
336 |
|
Restructuring charges |
|
|
11 |
|
|
|
5 |
|
|
|
46 |
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes |
|
|
20 |
|
|
|
97 |
|
|
|
100 |
|
Income tax expense |
|
|
(24 |
) |
|
|
(40 |
) |
|
|
(51 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) reported in consolidated statement of income |
|
|
(4 |
) |
|
|
57 |
|
|
|
49 |
|
Unusual items, net of tax |
|
|
43 |
|
|
|
6 |
|
|
|
50 |
|
|
|
|
|
|
|
|
|
|
|
Operating PAT in segment table |
|
$ |
39 |
|
|
$ |
63 |
|
|
$ |
99 |
|
|
|
|
|
|
|
|
|
|
|
The sales of our discontinued operations, while not included in our segment data, were
associated with our business units as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
AAG |
|
$ |
1,943 |
|
|
$ |
2,138 |
|
|
$ |
2,380 |
|
ASG |
|
|
|
|
|
|
13 |
|
|
|
385 |
|
Other |
|
|
|
|
|
|
|
|
|
|
29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1,943 |
|
|
$ |
2,151 |
|
|
$ |
2,794 |
|
|
|
|
|
|
|
|
|
|
|
83
In 2002, we charged $24 of exit costs, primarily lease continuation expense, related to
closing warehouse facilities, $21 for employee termination benefits and $4 of long-lived asset
impairment to restructuring expenses as we continued the program initiated in the fourth quarter of
2001. We also charged $34 to cost of sales in 2002 primarily for inventory impairment and
provisions for unsalvageable customers
returns in connection with exiting a product line. Other income (expense) included pre-tax
charges of $38 in 2002 to reduce the carrying value of assets of our engine management business
included in discontinued operations. Also included in other income (expense) is a net pre-tax gain
of $41 in 2002 resulting from the divestiture of FTE and the majority of our Boston Weatherhead
division. In 2004, other expense includes $11 of professional fees and other expenses incurred in
preparing the automotive aftermarket businesses for sale and the $50 pre-tax loss realized on the
sale, while restructuring includes $10 of lease continuation provisions.
The assets and liabilities of discontinued operations reported in the consolidated balance
sheet as of December 31, 2003, consisting only of the amounts related to the automotive aftermarket
businesses, included the following:
|
|
|
|
|
|
|
December 31, |
|
Assets of discontinued operations: |
|
|
|
|
Accounts receivable |
|
$ |
390 |
|
Inventories |
|
|
450 |
|
Cash and other current assets |
|
|
82 |
|
Goodwill |
|
|
32 |
|
Property, plant and equipment |
|
|
288 |
|
|
|
|
|
|
|
$ |
1,242 |
|
|
|
|
|
Liabilities
of discontinued operations: |
Accounts payable |
|
$ |
201 |
|
Accrued payroll and employee benefits |
|
|
26 |
|
Other current liabilities |
|
|
41 |
|
Other noncurrent liabilities |
|
|
10 |
|
|
|
|
|
|
|
$ |
278 |
|
|
|
|
|
In the consolidated statement of cash flows, the cash flows of discontinued operations are not
reclassified.
Note 23. Business Segments
In the first quarter of 2004, we announced the combination of the Automotive Systems Group
(ASG) and the Engine and Fluid Management Group (EFMG) into a single business unit which retained
the ASG name. The operations of both the ASG and EFMG produce components primarily for the light
vehicle original equipment (OE) manufacturer market. The combination enables their global
operations serving these markets to focus resources on their common customers. The consolidation of
sales, marketing and similar functions makes it impractical to continue evaluating these units as
separate operations. Accordingly, our segments for the year ended
December 31, 2004 consist of our business units the expanded ASG and the Heavy Vehicle Technologies and Systems
Group (HVTSG) and DCC. The segment data for the years ended December 31, 2003 and 2002 has been
restated to reflect the combination of ASG and EFMG.
The ASG sells axles, driveshafts, drivetrains, frames, sealing, bearing, fluid-management and
power-cylinder products, chassis products and related modules and systems for the automotive light
vehicle markets and driveshafts for the commercial vehicle market.
The ASG also sells sealing, bearing, fluid-management and power-cylinder products for the
automotive, light and commercial vehicle, leisure and outdoor power equipment markets.
84
The HVTSG sells axles, brakes, driveshafts, chassis and suspension modules, ride controls and
related modules and systems for the commercial and off-highway vehicle markets and transmissions
and electronic controls for the off-highway market.
The following table presents sales by product for those products representing more than 10% of
consolidated sales.
|
|
|
|
|
|
|
|
|
|
|
|
|
Product |
|
2004 |
|
|
2003 |
|
|
2002 |
|
Axles |
|
$ |
3,899 |
|
|
$ |
3,378 |
|
|
$ |
3,273 |
|
Driveshafts |
|
|
1,246 |
|
|
|
1,031 |
|
|
|
985 |
|
Structures |
|
|
1,072 |
|
|
|
851 |
|
|
|
737 |
|
Sealing products and bearings |
|
|
872 |
|
|
|
761 |
|
|
|
697 |
|
Fluid systems |
|
|
854 |
|
|
|
833 |
|
|
|
856 |
|
Other |
|
|
1,105 |
|
|
|
1,064 |
|
|
|
959 |
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
9,048 |
|
|
$ |
7,918 |
|
|
$ |
7,507 |
|
|
|
|
|
|
|
|
|
|
|
In accordance with plans announced in October 2001, we have been divesting DCCs businesses
and assets; these sales continued during 2004. As a result of sales and the continuing collection
of payments, DCCs total portfolio assets were reduced to approximately $830 at December 31, 2004.
While we are continuing to pursue the sale of many of the remaining DCC assets, we expect to retain
certain assets for varying periods of time because tax attributes and/or market conditions make
disposal uneconomical at this time. As of December 31, 2004, our expectation was that we would
retain approximately $405 of the $830 of DCC assets held at that date; however, changes in market
conditions may result in a change in our expectation. DCCs retained liabilities include certain
asset-specific financing and general obligations that are uneconomical to pay off in advance of
their scheduled maturities. We expect that the cash flow generated from DCC assets, including
proceeds from asset sales, will be sufficient to service DCCs debt.
Management evaluates the operating segments and geographic regions as if DCC were accounted
for on the equity method of accounting rather than on the fully consolidated basis used for
external reporting. This is done because DCC is not homogeneous with our manufacturing operations,
its financing activities do not support the sales of our other operating segments and its financial
and performance measures are inconsistent with those of our other operating segments. Moreover, the
financial covenants contained in Danas long-term bank facility are measured with DCC accounted for
on an equity basis.
Information
used to evaluate our operating segments the business units and DCC and our geographic
regions is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inter- |
|
|
|
|
|
|
|
|
|
|
Net |
|
|
|
|
|
|
|
|
|
|
|
|
External |
|
|
Segment |
|
|
|
|
|
|
Operating |
|
|
Profit |
|
|
Net |
|
|
Capital |
|
|
Depreciation/ |
|
|
|
Sales |
|
|
Sales |
|
|
EBIT |
|
|
PAT |
|
|
(Loss) |
|
|
Assets |
|
|
Spend |
|
|
Amortization |
|
2004 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
$ |
6,658 |
|
|
$ |
187 |
|
|
$ |
323 |
|
|
$ |
228 |
|
|
$ |
90 |
|
|
$ |
3,086 |
|
|
$ |
213 |
|
|
$ |
243 |
|
HVTSG |
|
|
2,299 |
|
|
|
5 |
|
|
|
161 |
|
|
|
99 |
|
|
|
39 |
|
|
|
670 |
|
|
|
60 |
|
|
|
49 |
|
DCC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
28 |
|
|
|
28 |
|
|
|
350 |
|
|
|
|
|
|
|
|
|
Other |
|
|
91 |
|
|
|
62 |
|
|
|
(248 |
) |
|
|
(181 |
) |
|
|
17 |
|
|
|
13 |
|
|
|
6 |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total continuing
operations |
|
|
9,048 |
|
|
|
254 |
|
|
|
236 |
|
|
|
174 |
|
|
|
174 |
|
|
|
4,119 |
|
|
|
279 |
|
|
|
296 |
|
Discontinued operations |
|
|
|
|
|
|
|
|
|
|
66 |
|
|
|
39 |
|
|
|
39 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operations |
|
|
9,048 |
|
|
|
254 |
|
|
|
302 |
|
|
|
213 |
|
|
|
213 |
|
|
|
4,119 |
|
|
|
279 |
|
|
|
296 |
|
Unusual items excluded
from performance
measures |
|
|
|
|
|
|
|
|
|
|
(269 |
) |
|
|
(151 |
) |
|
|
(151 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
9,048 |
|
|
$ |
254 |
|
|
$ |
33 |
|
|
$ |
62 |
|
|
$ |
62 |
|
|
$ |
4,119 |
|
|
$ |
279 |
|
|
$ |
296 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
85
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inter- |
|
|
|
|
|
|
|
|
|
|
Net |
|
|
|
|
|
|
|
|
|
|
|
|
External |
|
|
Segment |
|
|
|
|
|
|
Operating |
|
|
Profit |
|
|
Net |
|
|
Capital |
|
|
Depreciation/ |
|
|
|
Sales |
|
|
Sales |
|
|
EBIT |
|
|
PAT |
|
|
(Loss) |
|
|
Assets |
|
|
Spend |
|
|
Amortization |
|
North America |
|
$ |
6,002 |
|
|
$ |
132 |
|
|
$ |
168 |
|
|
$ |
106 |
|
|
$ |
(10 |
) |
|
$ |
2,205 |
|
|
$ |
159 |
|
|
$ |
181 |
|
Europe |
|
|
1,727 |
|
|
|
103 |
|
|
|
142 |
|
|
|
106 |
|
|
|
71 |
|
|
|
1,205 |
|
|
|
67 |
|
|
|
66 |
|
South America |
|
|
626 |
|
|
|
212 |
|
|
|
96 |
|
|
|
59 |
|
|
|
47 |
|
|
|
384 |
|
|
|
36 |
|
|
|
29 |
|
Asia Pacific |
|
|
693 |
|
|
|
54 |
|
|
|
47 |
|
|
|
30 |
|
|
|
13 |
|
|
|
213 |
|
|
|
16 |
|
|
|
19 |
|
DCC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
28 |
|
|
|
28 |
|
|
|
350 |
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
(217 |
) |
|
|
(155 |
) |
|
|
25 |
|
|
|
(238 |
) |
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total continuing
operations |
|
|
9,048 |
|
|
|
501 |
|
|
|
236 |
|
|
|
174 |
|
|
|
174 |
|
|
|
4,119 |
|
|
|
279 |
|
|
|
296 |
|
Discontinued operations |
|
|
|
|
|
|
|
|
|
|
66 |
|
|
|
39 |
|
|
|
39 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operations |
|
|
9,048 |
|
|
|
501 |
|
|
|
302 |
|
|
|
213 |
|
|
|
213 |
|
|
|
4,119 |
|
|
|
279 |
|
|
|
296 |
|
Unusual items excluded
from performance
measures |
|
|
|
|
|
|
|
|
|
|
(269 |
) |
|
|
(151 |
) |
|
|
(151 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
9,048 |
|
|
$ |
501 |
|
|
$ |
33 |
|
|
$ |
62 |
|
|
$ |
62 |
|
|
$ |
4,119 |
|
|
$ |
279 |
|
|
$ |
296 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
$ |
5,927 |
|
|
$ |
149 |
|
|
$ |
339 |
|
|
$ |
242 |
|
|
$ |
113 |
|
|
$ |
3,027 |
|
|
$ |
196 |
|
|
$ |
229 |
|
HVTSG |
|
|
1,908 |
|
|
|
38 |
|
|
|
132 |
|
|
|
81 |
|
|
|
29 |
|
|
|
611 |
|
|
|
39 |
|
|
|
51 |
|
DCC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20 |
|
|
|
20 |
|
|
|
289 |
|
|
|
|
|
|
|
|
|
Other |
|
|
83 |
|
|
|
65 |
|
|
|
(218 |
) |
|
|
(213 |
) |
|
|
(32 |
) |
|
|
19 |
|
|
|
16 |
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total continuing
operations |
|
|
7,918 |
|
|
|
252 |
|
|
|
253 |
|
|
|
130 |
|
|
|
130 |
|
|
|
3,946 |
|
|
|
251 |
|
|
|
285 |
|
Discontinued
operations |
|
|
|
|
|
|
|
|
|
|
109 |
|
|
|
63 |
|
|
|
63 |
|
|
|
951 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operations |
|
|
7,918 |
|
|
|
252 |
|
|
|
362 |
|
|
|
193 |
|
|
|
193 |
|
|
|
4,897 |
|
|
|
251 |
|
|
|
285 |
|
Unusual items
excluded from
performance
measures |
|
|
|
|
|
|
|
|
|
|
(5 |
) |
|
|
35 |
|
|
|
35 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
7,918 |
|
|
$ |
252 |
|
|
$ |
357 |
|
|
$ |
228 |
|
|
$ |
228 |
|
|
$ |
4,897 |
|
|
$ |
251 |
|
|
$ |
285 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
5,473 |
|
|
$ |
132 |
|
|
$ |
246 |
|
|
$ |
151 |
|
|
$ |
33 |
|
|
$ |
2,188 |
|
|
$ |
150 |
|
|
$ |
179 |
|
Europe |
|
|
1,424 |
|
|
|
70 |
|
|
|
97 |
|
|
|
78 |
|
|
|
47 |
|
|
|
1,114 |
|
|
|
54 |
|
|
|
60 |
|
South America |
|
|
441 |
|
|
|
165 |
|
|
|
70 |
|
|
|
43 |
|
|
|
33 |
|
|
|
284 |
|
|
|
17 |
|
|
|
27 |
|
Asia Pacific |
|
|
580 |
|
|
|
14 |
|
|
|
61 |
|
|
|
39 |
|
|
|
23 |
|
|
|
173 |
|
|
|
29 |
|
|
|
17 |
|
DCC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20 |
|
|
|
20 |
|
|
|
289 |
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
(221 |
) |
|
|
(201 |
) |
|
|
(26 |
) |
|
|
(102 |
) |
|
|
1 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total continuing
operations |
|
|
7,918 |
|
|
|
381 |
|
|
|
253 |
|
|
|
130 |
|
|
|
130 |
|
|
|
3,946 |
|
|
|
251 |
|
|
|
285 |
|
Discontinued
operations |
|
|
|
|
|
|
|
|
|
|
109 |
|
|
|
63 |
|
|
|
63 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operations |
|
|
7,918 |
|
|
|
381 |
|
|
|
362 |
|
|
|
193 |
|
|
|
193 |
|
|
|
3,946 |
|
|
|
251 |
|
|
|
285 |
|
Unusual items
excluded from
performance
measures |
|
|
|
|
|
|
|
|
|
|
(5 |
) |
|
|
35 |
|
|
|
35 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
7,918 |
|
|
$ |
381 |
|
|
$ |
357 |
|
|
$ |
228 |
|
|
$ |
228 |
|
|
$ |
3,946 |
|
|
$ |
251 |
|
|
$ |
285 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
86
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inter- |
|
|
|
|
|
|
|
|
|
|
Net |
|
|
|
|
|
|
|
|
|
|
|
|
External |
|
|
Segment |
|
|
|
|
|
|
Operating |
|
|
Profit |
|
|
Net |
|
|
Capital |
|
|
Depreciation/ |
|
|
|
Sales |
|
|
Sales |
|
|
EBIT |
|
|
PAT |
|
|
(Loss) |
|
|
Assets |
|
|
Spend |
|
|
Amortization |
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ASG |
|
$ |
5,649 |
|
|
$ |
127 |
|
|
$ |
332 |
|
|
$ |
240 |
|
|
$ |
100 |
|
|
$ |
2,789 |
|
|
$ |
178 |
|
|
$ |
238 |
|
HVTSG |
|
|
1,786 |
|
|
|
56 |
|
|
|
115 |
|
|
|
70 |
|
|
|
20 |
|
|
|
633 |
|
|
|
23 |
|
|
|
53 |
|
DCC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26 |
|
|
|
26 |
|
|
|
270 |
|
|
|
|
|
|
|
|
|
Other |
|
|
72 |
|
|
|
81 |
|
|
|
(224 |
) |
|
|
(234 |
) |
|
|
(44 |
) |
|
|
(49 |
) |
|
|
2 |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total continuing
operations |
|
|
7,507 |
|
|
|
264 |
|
|
|
223 |
|
|
|
102 |
|
|
|
102 |
|
|
|
3,643 |
|
|
|
203 |
|
|
|
295 |
|
Discontinued
operations |
|
|
|
|
|
|
|
|
|
|
181 |
|
|
|
99 |
|
|
|
99 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operations |
|
|
7,507 |
|
|
|
264 |
|
|
|
404 |
|
|
|
201 |
|
|
|
201 |
|
|
|
3,643 |
|
|
|
203 |
|
|
|
295 |
|
Unusual items
excluded from
performance
measures |
|
|
|
|
|
|
|
|
|
|
(250 |
) |
|
|
(134 |
) |
|
|
(134 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Change in accounting |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(220 |
) |
|
|
(220 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
7,507 |
|
|
$ |
264 |
|
|
$ |
154 |
|
|
$ |
(153 |
) |
|
$ |
(153 |
) |
|
$ |
3,643 |
|
|
$ |
203 |
|
|
$ |
295 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North America |
|
$ |
5,522 |
|
|
$ |
784 |
|
|
$ |
315 |
|
|
$ |
197 |
|
|
$ |
74 |
|
|
$ |
2,896 |
|
|
$ |
135 |
|
|
$ |
191 |
|
Europe |
|
|
1,213 |
|
|
|
59 |
|
|
|
54 |
|
|
|
53 |
|
|
|
25 |
|
|
|
1,080 |
|
|
|
28 |
|
|
|
57 |
|
South America |
|
|
361 |
|
|
|
155 |
|
|
|
52 |
|
|
|
32 |
|
|
|
24 |
|
|
|
304 |
|
|
|
12 |
|
|
|
34 |
|
Asia Pacific |
|
|
411 |
|
|
|
12 |
|
|
|
24 |
|
|
|
16 |
|
|
|
4 |
|
|
|
166 |
|
|
|
27 |
|
|
|
12 |
|
DCC |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26 |
|
|
|
26 |
|
|
|
270 |
|
|
|
|
|
|
|
|
|
Other |
|
|
|
|
|
|
|
|
|
|
(222 |
) |
|
|
(222 |
) |
|
|
(51 |
) |
|
|
(1,073 |
) |
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total continuing
operations |
|
|
7,507 |
|
|
|
1,010 |
|
|
|
223 |
|
|
|
102 |
|
|
|
102 |
|
|
|
3,643 |
|
|
|
203 |
|
|
|
295 |
|
Discontinued
operations |
|
|
|
|
|
|
|
|
|
|
181 |
|
|
|
99 |
|
|
|
99 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operations |
|
|
7,507 |
|
|
|
1,010 |
|
|
|
404 |
|
|
|
201 |
|
|
|
201 |
|
|
|
3,643 |
|
|
|
203 |
|
|
|
295 |
|
Unusual items
excluded from
performance
measures |
|
|
|
|
|
|
|
|
|
|
(250 |
) |
|
|
(134 |
) |
|
|
(134 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Change in accounting |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(220 |
) |
|
|
(220 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated |
|
$ |
7,507 |
|
|
$ |
1,010 |
|
|
$ |
154 |
|
|
$ |
(153 |
) |
|
$ |
(153 |
) |
|
$ |
3,643 |
|
|
$ |
203 |
|
|
$ |
295 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit after tax (PAT) is the key internal measure of performance used by
management, including our chief operating decision maker, as a measure of segment profitability.
With the exception of DCC, operating PAT represents earnings before interest and taxes (EBIT), tax
effected at 39% (our estimated long-term effective rate), plus equity in earnings of affiliates.
Net profit (loss), which is operating PAT less allocated corporate expenses and net interest
expense, provides a secondary measure of profitability for our segments that is more comparable to
that of a free-standing entity. The allocation is based on segment sales because it is readily
calculable, easily understood and, we believe, provides a reasonable distribution of the various
components of our corporate expenses among our diverse business units. Because the accounting
guidance does not permit the allocation of corporate expenses to discontinued operations and we
have elected not to allocate interest expense to discontinued operations, we have included the
corporate expenses and interest expense previously allocated to AAG in Other in the segment tables.
These amounts totaled $38, $43, and $36 in 2004, 2003 and 2002, respectively. We believe this
avoids distorting the net profit (loss) previously reported for
the remaining business units and presents
amounts that are indicative of the reduced level of corporate expenses and interest expense
anticipated following the sale of our automotive aftermarket business.
The Other category includes businesses unrelated to the segments, trailing liabilities for
closed plants and corporate administrative functions. For purposes of presenting operating PAT,
Other also includes
87
interest expense net of interest income, elimination of inter-segment income
and adjustments to reflect the actual effective tax rate. In the net profit (loss) column, Other
includes the net profit or loss of businesses
not assigned to the segments and certain divested businesses (but not discontinued
operations), minority interest in earnings and the tax differential.
The following table reconciles the EBIT amount reported for our segments, excluding DCC, to
our consolidated income (loss) before income taxes as presented in the consolidated statement of
income.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
EBIT of continuing operations |
|
$ |
236 |
|
|
$ |
253 |
|
|
$ |
223 |
|
Restructuring
and unusual items total operations |
|
|
(269 |
) |
|
|
(5 |
) |
|
|
(250 |
) |
Restructuring and unusual items discontinued operations |
|
|
44 |
|
|
|
11 |
|
|
|
79 |
|
Interest expense, excluding DCC |
|
|
(165 |
) |
|
|
(164 |
) |
|
|
(177 |
) |
Interest income, excluding DCC |
|
|
12 |
|
|
|
13 |
|
|
|
12 |
|
DCC pre-tax income |
|
|
(38 |
) |
|
|
(28 |
) |
|
|
(5 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
$ |
(180 |
) |
|
$ |
80 |
|
|
$ |
(118 |
) |
|
|
|
|
|
|
|
|
|
|
Restructuring and unusual items consist of the gains on sales of businesses discussed in Note
21 and the restructuring and other unusual charges discussed in Notes
22 and 24.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
|
|
EBIT |
|
OPAT |
|
EBIT |
|
OPAT |
|
EBIT |
|
OPAT |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sale of automotive aftermarket |
|
$ |
(46 |
) |
|
$ |
(43 |
) |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Gain on DCC asset sales |
|
|
|
|
|
|
35 |
|
|
|
|
|
|
|
40 |
|
|
|
|
|
|
|
39 |
|
Expenses related to DCC asset sales |
|
|
(10 |
) |
|
|
(6 |
) |
|
|
(7 |
) |
|
|
(5 |
) |
|
|
(11 |
) |
|
|
(7 |
) |
Repurchase of notes |
|
|
(157 |
) |
|
|
(96 |
) |
|
|
15 |
|
|
|
9 |
|
|
|
|
|
|
|
|
|
Realignment and related charges |
|
|
(76 |
) |
|
|
(54 |
) |
|
|
|
|
|
|
|
|
|
|
(243 |
) |
|
|
(163 |
) |
Other divestitures and asset sales |
|
|
20 |
|
|
|
13 |
|
|
|
(13 |
) |
|
|
(9 |
) |
|
|
4 |
|
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unusual items excluded from
performance measures |
|
$ |
(269 |
) |
|
$ |
(151 |
) |
|
$ |
(5 |
) |
|
$ |
35 |
|
|
$ |
(250 |
) |
|
$ |
(134 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unusual items excluded from performance measures in 2002 presented in the segment table and
the EBIT reconciliation table includes charges related to our restructuring efforts and gains and
losses on divestitures.
The gains and losses recorded by DCC are not presented as unusual items excluded from
performance measures in the preceding EBIT reconciliation table since we do not include DCCs
results in EBIT for segment reporting. However, such pre-tax amounts are included within DCCs
pre-tax income in the table.
Expenses incurred in connection with our restructuring activities are included in the
respective business units 2003 operating results, as are credits to earnings resulting from the periodic
adjustments of our restructuring accruals to reflect changes in our estimates of the total cost
remaining on uncompleted restructuring projects and gains and losses realized on the sale of assets
related to restructuring. These expenses and credits for 2003 are
summarized by business unit in the
following table. They are included in Operating PAT and Net Profit (Loss) after applying a 39% tax
effect.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2004 |
|
|
|
|
|
|
|
|
|
|
|
Restructuring |
|
|
|
Restructuring |
|
|
Adjustments of |
|
|
Disposition |
|
|
|
Provisions |
|
|
Accruals |
|
|
Gain (Loss) |
|
ASG |
|
$ |
17 |
|
|
$ |
(16 |
) |
|
$ |
|
|
HVTSG |
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
18 |
|
|
$ |
(16 |
) |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
88
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2003 |
|
|
|
|
|
|
|
|
|
|
|
Restructuring |
|
|
|
Restructuring |
|
|
Adjustments of |
|
|
Disposition |
|
|
|
Provisions |
|
|
Accruals |
|
|
Gain (Loss) |
|
ASG |
|
$ |
19 |
|
|
$ |
(10 |
) |
|
$ |
(2 |
) |
HVTSG |
|
|
7 |
|
|
|
(17 |
) |
|
|
(2 |
) |
Other |
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
29 |
|
|
$ |
(27 |
) |
|
$ |
(4 |
) |
|
|
|
|
|
|
|
|
|
|
Equity earnings included in the operating PAT and net profit reported in 2004, 2003 and 2002
were $29, $34, and $38 for ASG and $4, $(2) and $(6) for Other. Equity earnings included for HVTSG
were not material. The related equity investments totaled $617, $564 and $473 for ASG, $32, $2, and
$2 for HVTSG and $41, $23 and $23 for Other in 2004, 2003 and 2002.
Net
assets at the business unit and regional levels are intended to correlate with invested capital. The
amount includes accounts receivable, inventories (on a first-in, first-out basis), prepaid expenses
(excluding taxes), goodwill, investments in affiliates, net property, plant and equipment, accounts
payable and certain accrued liabilities, but excludes assets and liabilities of discontinued
operations.
Net assets differ from consolidated total assets as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Net assets |
|
$ |
4,119 |
|
|
$ |
3,946 |
|
|
$ |
3,643 |
|
Accounts payable and other current liabilities |
|
|
2,188 |
|
|
|
1,732 |
|
|
|
1,612 |
|
DCCs assets in excess of equity |
|
|
774 |
|
|
|
1,218 |
|
|
|
1,501 |
|
Other current and long-term assets |
|
|
1,938 |
|
|
|
1,347 |
|
|
|
2,581 |
|
Assets of discontinued operations |
|
|
|
|
|
|
1,242 |
|
|
|
178 |
|
|
|
|
|
|
|
|
|
|
|
Consolidated total assets |
|
$ |
9,019 |
|
|
$ |
9,485 |
|
|
$ |
9,515 |
|
|
|
|
|
|
|
|
|
|
|
Although accounting for discontinued operations does not result in the reclassification of
prior balance sheets, our segment reporting excludes the assets of our discontinued operations for
all periods presented based on the treatment of these items for internal reporting purposes.
The
differences between operating capital spend and depreciation shown by
business unit and region and
purchases of property, plant and equipment and depreciation shown on the cash flow statement result
from the exclusion from the segment table of the amounts related to discontinued operations and our
method of measuring DCC for operating purposes. DCCs capital spend and depreciation are not
included in the operating measures. DCC purchased equipment for lease to our manufacturing
operations through 2002 and continues to lease that equipment to the
business units. These operating leases
have been included in the consolidated statements as purchases of assets and the assets are being
depreciated over their useful lives.
Sales by region are based upon location of the entity recording the sale. Sales from the U.S.
amounted to $5,137 in 2004, $4,741 in 2003 and $4,913 in 2002. No other countrys sales exceeded
10% of total sales. U.S. long-lived assets were $1,027 in 2004,
$1,096 in 2003 and $1,303 in 2002. No
other countrys long-lived assets exceeded 10% of total long-lived assets.
Export sales from the U.S. to customers outside the U.S. amounted to $416 in 2004, $397 in
2003 and $223 in 2002. Total export sales (including sales to our non-U.S. subsidiaries which are
eliminated for financial statement presentation) were $646 in 2004, $587 in 2003 and $392 in 2002.
Worldwide sales to Ford Motor Company and subsidiaries amounted to $2,298 in 2004, $2,098 in
2003 and $1,953 in 2002, which represented 25%, 27% and 26% of our consolidated sales. Worldwide
sales to General Motors and subsidiaries amounted to $975 in 2004, which represented 11% of our
consolidated sales. Sales to DaimlerChrysler AG and subsidiaries were $823 in 2003 and $1,017 in
2002, representing
89
10% and 14% of our consolidated sales. Sales to Ford were primarily from our ASG
segment, while sales
to DaimlerChrysler were primarily from the ASG and HVTSG segments. Sales to DaimlerChrysler AG
in 2004 and to General Motors prior to 2004 did not exceed 10% of our consolidated sales; no other
customer accounted for more than 10% of our consolidated sales in any of the years reported.
Note 24. Realignment of Operations
In October 2001, we announced plans to reduce our global workforce by more than 15% and
initiated a review of more than 30 facilities for possible consolidation or closure. These actions
were undertaken to reduce capacity and outsource the manufacturing of non-core content. As of
December 31, 2001, we had announced the closing of 21 facilities and reduced our workforce by more
than 7% in connection with these plans. Overall charges recorded in 2001 related to our actions
announced in October were $431 and affected net earnings by $279.
In 2002, we announced additional facility closures under the October 2001 plan, bringing the
total number of facilities slated for closure to 39. As of December 31, 2002, 28 of the 39
facilities were closed with the remaining 11 scheduled for closure in 2003 or early 2004. Through
the facility closures and divestitures undertaken in connection with the October 2001 plan, we had
reduced the workforce by about 10,000 people (13%) from October 2001 through the end of 2002.
In connection with these restructuring activities, we recorded restructuring expenses of $207
in 2002, including $101 for employee termination benefits and the impact on pension and
postretirement healthcare programs; $20 for asset impairment related to property, plant and
equipment of closed facilities; and $86 for exit and other expenses, including lease continuation
expense, property taxes and other holding costs, costs of preparing properties for closure or sale
and costs of moving equipment and people in connection with consolidating operations and
outsourcing non-core production. We also charged cost of sales for $36 of inventory impairment and
nonsalvageable returns related to discontinued lines of business. In total, we recorded charges of
$243 which reduced net income by $163 in 2002.
During 2003, we made substantial progress toward the completion of our previously announced
plans, including the closure of seven locations, reduction of people and relocation of equipment.
In connection with these efforts, we recorded $9 for employee termination benefits and $17 for exit
costs, including the cost of relocating people, transferring equipment and maintaining buildings
held for sale. We also recorded charges of $8 on the sale of production equipment and to recognize
impairment of a former warehouse facility that was vacated in connection with our restructuring
activities and is now being held for sale. As discussed below, we reduced accruals relating to
certain restructuring initiatives because we determined, following certain plan modifications, that
recorded estimates exceeded the amounts necessary to complete the remaining restructuring
activities. The most significant reversal related to our Lugoff, South Carolina commercial vehicle
facility. Closure of the facility was announced in 2002 as a result of our loss of business at this
facility; we recorded restructuring charges of $18 at that time. During the third quarter of 2003,
we modified our plans and announced the closure of our Montgomery, Alabama commercial vehicle
facility and the relocation of most of the manufacturing and assembly activities currently
performed at Montgomery to our Lugoff facility. As a result of the decision to move the Montgomery
operation to Lugoff, we reversed $16 of the $18 charge taken in 2002 for the Lugoff closure and
recognized a $6 restructuring charge related to the Montgomery facility closure. During 2003, the
adjustment of accruals determined to be in excess of remaining requirements totaled $27. On a net
basis, restructuring provisions and adjustments resulted in a pre-tax charge of $7 in 2003.
Separately, we credited pre-tax gains of $4 that resulted from the sale of impaired assets to
restructuring expense in 2003.
During the fourth quarter of 2004, we took additional realignment actions, primarily in our
off-highway and engine hard parts businesses. We recorded charges of $34 in connection with the
consolidation of certain off-highway transmission and axle manufacturing which includes the closure
of the Statesville, North Carolina facility and work force reductions in Brugge, Belgium. These
actions will eliminate approximately 300 jobs and are expected to be complete by the end of 2005.
We have recorded realignment charges of $18 in our engine hard parts business. In connection with
signing a long-term supply agreement
90
with Federal-Mogul Corporation to supply us with gray iron
castings, we announced the closure of our
foundry operations in Muskegon, Michigan, eliminating approximately 240 jobs by the end of the
third quarter in 2005. Additionally, our European engine hard parts operations recorded additional
severance of $10 in connection with the completion of our cessation of operations in France.
The following summarizes the restructuring charges and activity for all restructuring programs
recorded in the last three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee |
|
|
Long-Lived |
|
|
|
|
|
|
|
|
|
Termination |
|
|
Asset |
|
|
Exit |
|
|
|
|
|
|
Benefits |
|
|
Impairment |
|
|
Costs |
|
|
Total |
|
Balance at December 31, 2001 |
|
$ |
199 |
|
|
$ |
|
|
|
$ |
53 |
|
|
$ |
252 |
|
Activity
during the year |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Charges to expense |
|
|
106 |
|
|
|
20 |
|
|
|
86 |
|
|
|
212 |
|
Cash payments |
|
|
(67 |
) |
|
|
|
|
|
|
(75 |
) |
|
|
(142 |
) |
Write-off of assets |
|
|
|
|
|
|
(20 |
) |
|
|
|
|
|
|
(20 |
) |
Transfers of balances |
|
|
(59 |
) |
|
|
|
|
|
|
|
|
|
|
(59 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2002 |
|
|
179 |
|
|
|
|
|
|
|
64 |
|
|
|
243 |
|
Activity
during the year |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Charges to expense |
|
|
11 |
|
|
|
8 |
|
|
|
17 |
|
|
|
36 |
|
Adjustments of accruals |
|
|
(16 |
) |
|
|
|
|
|
|
(11 |
) |
|
|
(27 |
) |
Cash payments |
|
|
(93 |
) |
|
|
|
|
|
|
(52 |
) |
|
|
(145 |
) |
Write-off of assets |
|
|
|
|
|
|
(8 |
) |
|
|
|
|
|
|
(8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2003 |
|
|
81 |
|
|
|
|
|
|
|
18 |
|
|
|
99 |
|
Activity
during the year |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Charges to expense |
|
|
57 |
|
|
|
29 |
|
|
|
28 |
|
|
|
114 |
|
Adjustments of accruals |
|
|
(17 |
) |
|
|
|
|
|
|
(14 |
) |
|
|
(31 |
) |
Cash payments |
|
|
(66 |
) |
|
|
|
|
|
|
(17 |
) |
|
|
(83 |
) |
Write-off of assets |
|
|
|
|
|
|
(29 |
) |
|
|
|
|
|
|
(29 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004 |
|
$ |
55 |
|
|
$ |
|
|
|
$ |
15 |
|
|
$ |
70 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The transfers of balances involve accruals related to curtailment or settlement of pension and
postretirement healthcare or to probable liabilities under workers compensation and similar
programs, which were based on actuarially determined amounts. Because it is not practicable to
isolate the related payments, which could occur over an extended period of time, we have
transferred these accruals from our restructuring accrual to the related liabilities.
The above amounts include activities within our discontinued operations. Restructuring
expenses now included on the loss from discontinued operations line in the consolidated statement
of income totaled $11 in 2004, $4 in 2003 and $49 in 2002, before related tax benefits.
Employee terminations relating to the plans within our continuing operations were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
|
2003 |
|
|
2002 |
|
Total estimated |
|
|
1,065 |
|
|
|
251 |
|
|
|
3,222 |
|
Less terminated: |
|
|
|
|
|
|
|
|
|
|
|
|
2002 |
|
|
|
|
|
|
|
|
|
|
(1,304 |
) |
2003 |
|
|
|
|
|
|
(120 |
) |
|
|
(1,190 |
) |
2004 |
|
|
(100 |
) |
|
|
(131 |
) |
|
|
(622 |
) |
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004 |
|
|
965 |
|
|
|
|
|
|
|
106 |
|
|
|
|
|
|
|
|
|
|
|
At December 31, 2004, $70 of restructuring charges remained in accrued liabilities. This
balance was comprised of $55 for the reduction of approximately 1,070 employees to be completed in
2005 and $15 for lease terminations and other exit costs. The estimated annual cash expenditures
will be approximately $56 in 2005, $8 in 2006 and $6 thereafter. Our liquidity and cash flows will
be materially impacted by these actions. It is anticipated that our operations over the long term
will further benefit from these realignment strategies through reduction of overhead and certain
material costs.
91
Note 25. Noncash Investing and Financing Activities
In leveraged leases, the issuance of nonrecourse debt financing and subsequent repayments
thereof are transacted directly between the lessees and the lending parties to the transactions.
Nonrecourse debt issued to finance leveraged leases was $163 in 2001; nonrecourse debt obligations
repaid were $151 in 2004, $226 in 2003 and $279 in 2002.
The proceeds related to the November 2004 sale of the majority of our automotive aftermarket
businesses included notes receivable with a fair value of $63.
DANA CORPORATION AND CONSOLIDATED SUBSIDIARIES
SCHEDULE II(a) VALUATION AND QUALIFYING ACCOUNTS AND RESERVES
ALLOWANCE FOR DOUBTFUL ACCOUNTS RECEIVABLE
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade |
|
|
Adjustments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
accounts |
|
|
arising from |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
receivable |
|
|
change in |
|
|
|
|
|
|
Balance at |
|
|
Amounts |
|
|
written off |
|
|
currency |
|
|
Balance at |
|
|
|
beginning of |
|
|
charged to |
|
|
net of |
|
|
exchange rates |
|
|
end of |
|
|
|
period |
|
|
income |
|
|
recoveries |
|
|
and other items |
|
|
period |
|
Year ended |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2002 |
|
$ |
37,862,000 |
|
|
$ |
26,751,000 |
|
|
$ |
(27,332,000 |
) |
|
$ |
2,268,000 |
|
|
$ |
39,549,000 |
|
December 31, 2003 |
|
|
39,549,000 |
|
|
|
7,531,000 |
|
|
|
(14,223,000 |
) |
|
|
5,044,000 |
|
|
|
37,901,000 |
|
December 31, 2004 |
|
|
37,901,000 |
|
|
|
2,388,000 |
|
|
|
(8,712,000 |
) |
|
|
4,892,000 |
|
|
|
36,469,000 |
|
SCHEDULE II(b) VALUATION AND QUALIFYING ACCOUNTS AND RESERVES
ALLOWANCE FOR CREDIT LOSSES LEASE FINANCING
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
arising from |
|
|
|
|
|
|
|
|
|
|
Amounts |
|
|
Amounts |
|
|
change in |
|
|
|
|
|
|
Balance at |
|
|
charged |
|
|
written off |
|
|
currency |
|
|
Balance at |
|
|
|
beginning of |
|
|
(credited) to |
|
|
net of |
|
|
exchange rates |
|
|
end of |
|
|
|
period |
|
|
income(1) |
|
|
recoveries |
|
|
and other items |
|
|
period |
|
Year ended |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2002 |
|
$ |
31,214,000 |
|
|
$ |
3,739,000 |
|
|
$ |
(1,044,000 |
) |
|
$ |
52,000 |
|
|
$ |
33,961,000 |
|
December 31, 2003 |
|
|
33,961,000 |
|
|
|
126,000 |
|
|
|
(8,017,000 |
) |
|
|
49,000 |
|
|
|
26,119,000 |
|
December 31, 2004 |
|
|
26,119,000 |
|
|
|
(9,871,000 |
) |
|
|
(1,318,000 |
) |
|
|
(2,982,000 |
) |
|
|
11,948,000 |
|
|
|
|
(1) |
|
DCC had maintained an allowance for potential losses related to assets held by a partnership
interest. The partnership recognized the underlying loss in 2004, resulting in a reduction in
the earnings from equity investments recorded by DCC. Concurrently, DCC reduced the allowance
for credit losses resulting in no impact on net income. |
92
SCHEDULE II(c) VALUATION AND QUALIFYING ACCOUNTS AND RESERVES
VALUATION ALLOWANCE FOR DEFERRED TAX ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
Amounts |
|
|
Reductions due |
|
|
Balance at |
|
|
|
beginning |
|
|
charged to |
|
|
to utilization |
|
|
end of |
|
|
|
of period |
|
|
income |
|
|
or expiration |
|
|
period |
|
Year ended |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2002 |
|
$ |
127,600,000 |
|
|
$ |
415,400,000 |
|
|
$ |
(5,300,000 |
) |
|
$ |
537,700,000 |
|
December 31, 2003 |
|
|
537,700,000 |
|
|
|
141,002,000 |
|
|
|
(69,604,000 |
) |
|
|
609,098,000 |
|
December 31, 2004 |
|
|
609,098,000 |
|
|
|
82,062,000 |
|
|
|
(304,657,000 |
) |
|
|
386,503,000 |
|
SCHEDULE II(d) VALUATION AND QUALIFYING ACCOUNTS AND RESERVES
ALLOWANCE FOR LOAN LOSSES
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at |
|
|
charged |
|
|
|
|
|
|
Write-Off |
|
|
Balance at |
|
|
|
beginning |
|
|
(credited) |
|
|
|
|
|
|
recoveries |
|
|
end of |
|
|
|
of period |
|
|
to income |
|
|
Write-Off |
|
|
and other |
|
|
period |
|
Year ended |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2002 |
|
$ |
4,225,000 |
|
|
$ |
1,039,000 |
|
|
$ |
(2,337,000 |
) |
|
$ |
477,000 |
|
|
$ |
3,404,000 |
|
December 31, 2003 |
|
|
3,404,000 |
|
|
|
|
|
|
|
(137,000 |
) |
|
|
|
|
|
|
3,267,000 |
|
December 31, 2004 |
|
|
3,267,000 |
|
|
|
(1,728,000 |
) |
|
|
(1,541,000 |
) |
|
|
3,002,000 |
|
|
|
3,000,000 |
|
The following
tables present the restated (for the matters described in Note 2
to the consolidated financial statements) and originally reported summary quarterly financial data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 As Restated |
|
|
2003 As Restated |
|
|
|
First Quarter |
|
|
Second Quarter |
|
|
Third Quarter |
|
|
Fourth Quarter |
|
|
First Quarter |
|
|
Second Quarter |
|
|
Third Quarter |
|
|
Fourth Quarter |
|
Net sales |
|
$ |
2,311 |
|
|
$ |
2,330 |
|
|
$ |
2,114 |
|
|
$ |
2,293 |
|
|
$ |
1,976 |
|
|
$ |
2,012 |
|
|
$ |
1,880 |
|
|
$ |
2,050 |
|
Gross profit* |
|
|
202 |
|
|
|
217 |
|
|
|
149 |
|
|
|
108 |
|
|
|
176 |
|
|
|
174 |
|
|
|
149 |
|
|
|
170 |
|
Net income (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
|
49 |
|
|
|
62 |
|
|
|
54 |
|
|
|
(99 |
) |
|
$ |
35 |
|
|
$ |
44 |
|
|
$ |
37 |
|
|
$ |
55 |
|
Discontinued operations |
|
|
9 |
|
|
|
38 |
|
|
|
(12 |
) |
|
|
(39 |
) |
|
$ |
9 |
|
|
$ |
6 |
|
|
$ |
26 |
|
|
$ |
16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
58 |
|
|
$ |
100 |
|
|
$ |
42 |
|
|
$ |
(138 |
) |
|
$ |
44 |
|
|
$ |
50 |
|
|
$ |
63 |
|
|
$ |
71 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
$ |
0.33 |
|
|
$ |
0.42 |
|
|
$ |
0.36 |
|
|
$ |
(0.67 |
) |
|
$ |
0.24 |
|
|
$ |
0.30 |
|
|
$ |
0.24 |
|
|
$ |
0.37 |
|
Discontinued operations |
|
|
0.06 |
|
|
|
0.25 |
|
|
|
(0.09 |
) |
|
|
(0.26 |
) |
|
$ |
0.06 |
|
|
$ |
0.04 |
|
|
$ |
0.18 |
|
|
$ |
0.11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
0.39 |
|
|
$ |
0.67 |
|
|
$ |
0.27 |
|
|
$ |
(0.93 |
) |
|
$ |
0.30 |
|
|
$ |
0.34 |
|
|
$ |
0.42 |
|
|
$ |
0.48 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fully diluted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
$ |
0.33 |
|
|
$ |
0.41 |
|
|
$ |
0.36 |
|
|
$ |
(0.66 |
) |
|
$ |
0.24 |
|
|
$ |
0.30 |
|
|
$ |
0.24 |
|
|
$ |
0.36 |
|
Discontinued operations |
|
|
0.06 |
|
|
|
0.25 |
|
|
|
(0.08 |
) |
|
|
(0.26 |
) |
|
|
0.06 |
|
|
|
0.04 |
|
|
|
0.18 |
|
|
|
0.11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
0.39 |
|
|
$ |
0.66 |
|
|
$ |
0.28 |
|
|
$ |
(0.92 |
) |
|
$ |
0.30 |
|
|
$ |
0.34 |
|
|
$ |
0.42 |
|
|
$ |
0.47 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Realignment charges (credits) of $(3), $4 and $5 incurred in the first, second and third
quarters of 2004 were considered immaterial for separate reporting in the Statement of Income
and were included in Cost of sales. As a result of the realignment charges recorded in the
fourth quarter of 2004, these amounts have been included in Realignment charges in the
Statement of Income for the year ended December 31, 2004. For consistency, the realignment
charges (credits) have not been considered in the calculation of gross profit for any of the
quarters in 2004. |
93
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004
As Originally Reported |
|
|
2003
As Originally Reported |
|
|
|
First Quarter |
|
|
Second Quarter |
|
|
Third Quarter |
|
|
Fourth Quarter |
|
|
First Quarter |
|
|
Second Quarter |
|
|
Third Quarter |
|
|
Fourth Quarter |
|
Net sales |
|
$ |
2,311 |
|
|
$ |
2,331 |
|
|
$ |
2,114 |
|
|
$ |
2,300 |
|
|
$ |
1,976 |
|
|
$ |
2,012 |
|
|
$ |
1,880 |
|
|
$ |
2,050 |
|
Gross profit* |
|
|
203 |
|
|
|
234 |
|
|
|
164 |
|
|
|
122 |
|
|
|
173 |
|
|
|
174 |
|
|
|
144 |
|
|
|
180 |
|
Net income (loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
|
52 |
|
|
|
75 |
|
|
|
51 |
|
|
|
(83 |
) |
|
|
36 |
|
|
|
46 |
|
|
|
37 |
|
|
|
56 |
|
Discontinued operations |
|
|
13 |
|
|
|
35 |
|
|
|
(11 |
) |
|
|
(50 |
) |
|
|
5 |
|
|
|
6 |
|
|
|
24 |
|
|
|
12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
65 |
|
|
$ |
110 |
|
|
$ |
40 |
|
|
$ |
(133 |
) |
|
$ |
41 |
|
|
$ |
52 |
|
|
$ |
61 |
|
|
$ |
68 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
$ |
0.35 |
|
|
$ |
0.51 |
|
|
$ |
0.34 |
|
|
$ |
(0.56 |
) |
|
$ |
0.25 |
|
|
$ |
0.31 |
|
|
$ |
0.25 |
|
|
$ |
0.37 |
|
Discontinued operations |
|
|
0.09 |
|
|
|
0.23 |
|
|
|
(0.07 |
) |
|
|
(0.34 |
) |
|
|
0.03 |
|
|
|
0.04 |
|
|
|
0.16 |
|
|
|
0.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
0.44 |
|
|
$ |
0.74 |
|
|
$ |
0.27 |
|
|
$ |
(0.90 |
) |
|
$ |
0.28 |
|
|
$ |
0.35 |
|
|
$ |
0.41 |
|
|
$ |
0.45 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fully diluted |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations |
|
$ |
0.34 |
|
|
$ |
0.50 |
|
|
$ |
0.34 |
|
|
$ |
(0.55 |
) |
|
$ |
0.25 |
|
|
$ |
0.31 |
|
|
$ |
0.25 |
|
|
$ |
0.37 |
|
Discontinued operations |
|
|
0.09 |
|
|
|
0.23 |
|
|
|
(0.07 |
) |
|
|
(0.34 |
) |
|
|
0.03 |
|
|
|
0.04 |
|
|
|
0.16 |
|
|
|
0.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
0.43 |
|
|
$ |
0.73 |
|
|
$ |
0.27 |
|
|
$ |
(0.89 |
) |
|
$ |
0.28 |
|
|
$ |
0.35 |
|
|
$ |
0.41 |
|
|
$ |
0.45 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* |
|
Realignment charges (credits) of $(3), $4 and $5 incurred in the first, second and third
quarters of 2004 were considered immaterial for separate reporting in the Statement of Income
and were included in Cost of sales. As a result of the realignment charges recorded in the
fourth quarter of 2004, these amounts have been included in Realignment charges in the
Statement of Income for the year ended December 31, 2004. For consistency, the realignment
charges (credits) have not been considered in the calculation of gross profit for any of the
quarters in 2004. |
In the first quarter of 2003, we continued the sale of DCC assets in connection with the plan
announced in October 2001, realizing an after-tax gain of $10 or $0.07 per share. We also made
additional progress toward the completion of our restructuring plans, and accrued $6 for the cost
of relocating people and equipment and maintaining buildings held for sale. Offsetting this charge
was a reversal of $6 relating to other certain restructuring activities as the accruals exceeded
the amounts necessary to complete the remaining activities in our restructuring plan.
In the second quarter, we sold our Thailand structural products subsidiary, realizing an
after-tax gain of $8. The continuing sale of additional DCC businesses and assets resulted in an
after-tax gain of $7 during the period. We also recorded $6 of additional charges and $4 of related
tax benefits in discontinued operations in connection with the completion of the sale of a
significant portion of our Engine Management businesses. Finally, we recorded charges of $2 for
certain restructuring activities and recorded income tax benefits in our FTE brake actuator
business in Germany in connection with the favorable resolution of certain tax issues. The net
result of these items was a gain of $11 ($0.08 per share) for the quarter.
During the third quarter the sale of DCCs portfolio assets generated a $9 after-tax gain. We
realized an additional $9 after-tax gain from the repurchase of several notes payable prior to
maturity. The combined effect of these items was $18, or 13 cents per share. In July 2003, a
subsidiary of ArvinMeritor Inc. commenced a cash tender offer for all of the outstanding shares of
our common stock.
During the final quarter of 2003, ArvinMeritor Inc. terminated the offer. We also announced
our intention to divest the majority of our automotive aftermarket businesses. Sale of DCC assets
provided after-tax gains of $8, with adjustments relating to prior divestitures resulting in an
after-tax charge of $2.
During the second quarter of 2004, we realized $16 of after-tax gains on the sale of DCC
assets, net of $2 of related expenses. We also recorded a $20 anticipated tax benefit in connection
with the planned sale of the majority of our automotive aftermarket businesses and $3 of related
expenses. The combined effect of these items was $33, or 22 cents per share.
In the third quarter, we recorded a $13 after-tax gain on the sale of assets to a newly formed
joint venture and $7 related to DCC asset sales. We also recognized $5 of realignment charges and
$10 of expense related to the divestiture of the majority of our automotive aftermarket businesses,
both amounts representing the after-tax effect. The $20 anticipated tax benefit recorded in the
previous quarter was reversed in the third quarter based on an updated assessment. These items had
an aggregate $20 effect and reduced earnings per share by 13 cents per share.
94
In the fourth quarter of 2004, we completed the sale of the majority of our automotive
aftermarket businesses and recorded an after-tax loss of $30. A portion of the sale proceeds and
cash from the issuance of $450 of notes were used to repurchase notes with a face value of nearly
$900. The repurchase resulted in an after-tax loss of $96 after considering valuation adjustment
and unamortized debt issuance costs related to the notes. In December, we announced plans to
realign our off-highway axle and transmission operations in the U.S. and Europe, to close two
facilities in Michigan and to complete the cessation of certain operations in France. These
realignment plans resulted in an after-tax charge of $49. In the aggregate, diluted earnings per
share was reduced by $1.30 in connection with these transactions.
Item 9 Changes in and Disagreements With Accountants on Accounting and Financial Disclosure
-None-
Item 9A Controls and Procedures
Disclosure Controls and Procedures We maintain disclosure controls and procedures that are
designed to ensure that the information disclosed in the reports that we file with the SEC under
the Exchange Act is recorded, processed, summarized and reported within the time periods specified
in the SECs rules and forms and that such information is accumulated and communicated to our
management, including our Chief Executive Officer (CEO) and Chief Financial Officer (CFO), as
appropriate, to allow timely decisions regarding required disclosure.
In the second quarter of 2005, senior management at our corporate office identified an
unsupported asset sale transaction in our Commercial Vehicle business unit and recorded the
necessary adjustments to correct for the accounting related to this matter before the accounting
and reporting was completed for the quarter. During the third quarter, management initiated an investigation
into the matter, found other incorrect accounting entries
related to a customer agreement within the same business unit, and informed the Audit Committee of
the Board of Directors of its findings.
In
September 2005, the Audit Committee engaged outside counsel to conduct an independent investigation of the
situation. The independent investigation included interviews with nearly one hundred present and
former employees with operational and financial management responsibilities for each of the
companys business units.
The investigations also included a review and assessment of accounting transactions identified
through the interviews noted above, and through other work performed by the company and the
independent investigators engaged by the Audit Committee. The independent investigators also
reviewed and assessed certain items identified as part of the annual audit performed by the
companys independent registered public accounting firm.
In announcements during October and November 2005, we reported on the preliminary findings of
the ongoing management and Audit Committee investigations, including the determination that we
would restate our consolidated financial statements for the first and second quarters of 2005 and
for years 2002 through 2004.
The investigations are now complete, and management, under the direction of our CEO and CFO,
has re-evaluated the effectiveness of our disclosure controls and procedures (as defined in Rules
13a-15(e) and 15d-15(e) under the Exchange Act) as of December 31, 2004. Based upon this
re-evaluation and the investigations described above, and as a result of the material weaknesses
discussed below under Managements Report on Internal Control Over Financial Reporting
(Restated), management, including our CEO and CFO, has concluded that our disclosure controls and
procedures were not effective as of December 31, 2004.
Managements Report on Internal Control Over Financial Reporting (Restated) Our management
is responsible for establishing and maintaining adequate internal control over financial reporting
(as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act). A companys internal control
over financial reporting is a process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of financial statements for external
purposes in accordance with generally accepted accounting
95
principles (GAAP). A companys internal
control over financial reporting includes those policies and procedures
that (i) pertain to the maintenance of records that, in reasonable detail, accurately and
fairly reflect the transactions and disposition of the assets of the company; (ii) provide
reasonable assurance that transactions are recorded as necessary to permit preparation of financial
statements in accordance with GAAP, and that receipts and expenditures of the company are being
made only in accordance with authorizations of management and directors of the company; and (iii)
provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition,
use, or disposition of the companys assets that could have a material effect on the financial
statements.
Because of its inherent limitations, internal control over financial reporting may not prevent
or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with the policies or procedures may deteriorate.
Under the supervision of our CEO and CFO, management conducted an assessment of the
effectiveness of our internal control over financial reporting as of December 31, 2004, using the
criteria set forth in the framework established by the Committee of Sponsoring Organizations of the
Treadway Commission (COSO) entitled Internal Control Integrated Framework.
A material weakness is a control deficiency, or combination of control deficiencies, that
results in more than a remote likelihood that a material misstatement of a companys annual or
interim financial statements will not be prevented or detected. In connection with its assessment
of our internal control over financial reporting described above, management has identified the
following material weaknesses as of December 31, 2004:
(1) We did not maintain an effective control environment at our Commercial Vehicle
business unit. Specifically, there were inadequate controls to prevent, identify and
respond to improper intervention or override of established policies, procedures and
controls by management within the Commercial Vehicle business unit. This improper
management intervention and override at this business unit allowed the improper recording
of certain transactions with respect to asset sale contracts, supplier cost recovery
arrangements, and contract pricing changes to achieve accounting results that were not in
accordance with GAAP and journal entries which were not appropriately supported or
documented. Additionally, financial personnel in the unit failed to report instances of
inappropriate conduct and potential financial impropriety to senior financial management
outside the unit. This control deficiency affected primarily accounts receivable, accounts
payable, accrued liabilities, revenue, other income, and other direct expenses.
(2) Our financial and accounting organization was not adequate to support our
financial accounting and reporting needs. Specifically, lines of communication between our
operations and accounting and finance personnel were not adequate to raise issues to the
appropriate level of accounting personnel and we did not maintain a sufficient complement
of personnel with an appropriate level of accounting knowledge, experience and training in
the application of GAAP commensurate with our financial reporting requirements. This
control deficiency resulted in ineffective controls over the accurate and complete
recording of certain customer contract pricing changes and asset sale contracts (both
within and outside of the Commercial Vehicle business unit) to ensure they were accounted
for in accordance with GAAP. The lack of a sufficient complement of personnel with an
appropriate level of accounting knowledge contributed to the control deficiencies noted in
items 3 and 5 below.
(3) We did not maintain effective controls over the completeness and accuracy of
certain revenue and expense accruals. Specifically, we failed to identify, analyze, and
review certain accruals at period end relating to certain accounts receivable, accounts
payable, accrued liabilities, revenue, and other direct expenses to ensure that they were
accurately, completely and properly recorded.
(4) We did not maintain effective controls over reconciliations of certain financial
statement accounts. Specifically, our controls over the preparation, review and monitoring
of account reconciliations primarily related to certain inventory, accounts payable,
accrued expenses and the
96
related income statement accounts and certain intercompany
balances were ineffective to ensure that
account balances were accurate and supported with appropriate underlying detail,
calculations or other documentation, and that intercompany balances appropriately
eliminate.
(5) We did not maintain effective controls over the valuation of certain inventory
and related costs of goods sold. Specifically, we did not
maintain effective controls over
the computation and review of our LIFO inventory calculation to ensure that appropriate
components, such as the impact of steel surcharges, were properly reflected in the
calculation.
Each of the control deficiencies described in items 1 through 5 resulted in the restatement of
our annual consolidated financial statements for 2004, and each of these items 1 through 4 resulted
in the restatement of each of the interim periods in 2004 and the first and second quarters of
2005, as well as certain adjustments, including audit adjustments, to our third quarter 2005
consolidated financial statements. Each of the control deficiencies described in items 2 through 4
further resulted in the restatement of our annual consolidated financial statements for 2003 and
2002. Additionally, each control deficiency could result in a misstatement of the aforementioned
accounts or disclosures that would result in a material misstatement in our annual or interim
consolidated financial statements that would not be prevented or detected. Accordingly, management
has determined that each of the control deficiencies described in items 1 through 5 constitutes a
material weakness.
In the Original Form 10-K, management concluded that we maintained effective internal control
over financial reporting as of December 31, 2004. However, as a result of the restatements
described above, management has determined that the above material weaknesses existed as of
December 31, 2004. As a result of these material weaknesses, management has concluded that we did
not maintain effective internal control over financial reporting as of December 31, 2004, based on
criteria established in Internal Control Integrated Framework issued by the COSO. Accordingly,
management has restated this report on internal control over financial reporting.
Managements assessment of the effectiveness of the companys internal control over financial
reporting as of December 31, 2004, has been audited by PricewaterhouseCoopers LLP, an independent
registered public accounting firm, as stated in their report which appears in Item 8 of this Form
10-K/A.
Plan for Remediation of Material Weaknesses We believe the steps described below, some of
which we have already taken as noted herein, together with others that we plan to take, will
remediate the material weaknesses discussed above:
(i) We are committed to having a strong ethical climate and ensuring that any employee
concerned with activity believed to be improper will bring his or her concerns to the prompt
attention of management, either directly or anonymously through our Ethics and Compliance Helpline.
Toward that end, in 2005, we took the following actions:
|
|
|
Within the Commercial Vehicle business unit, we installed a new senior management
team, reassigned several controllers, and added support resources to the finance staff
in the third quarter of 2005; |
|
|
|
|
We enhanced the training program for our Standards of Business Conduct by deploying
new training tools to management employees worldwide for reviewing and testing their
understanding of the principles contained in the Standards; and |
|
|
|
|
To further improve the visibility to management of potential issues, we have begun
requiring our division controllers to send copies of the results of their required
periodic on-site plant reviews directly to our Chief Accounting Officer and our
controllers at all levels to make their quarterly certifications and representations
directly to our CEO and CFO, as well as to their immediate supervisors. Copies of
these on-site plant review reports and quarterly controller certifications are also
being sent to Internal Audit to aid in identifying potential audit issues. |
97
(ii) To reduce operating managements ability to effect override through undue influence, we
have changed the reporting structure for the controllers in our business units. Rather than
reporting to
operating management as they have in the past, they now report directly to the finance group headed
by our CFO. Consequently, senior financial management is now responsible for hiring, training,
performance appraisals, promotions and compensation of all finance people within the company. Over
the near term, the cultural aspects of this change will be addressed through more robust
communication and interaction within the finance organization through more frequent meetings of our
controller groups and enhanced web-based tools designed specifically to address the needs of our
finance organization.
(iii) We have augmented the GAAP training that is regularly part of our periodic controller
conferences, webcasts, and outside continuing education programs by updating our special GAAP
training course. We held special GAAP training sessions for our financial personnel in Europe in
October and November 2005, and we will continue this training in North America, South America, and
Asia Pacific in 2006.
(iv) We have taken or plan to take the following additional steps to improve our internal
control over financial reporting:
|
|
|
During 2005, we augmented the resources in our corporate accounting department, and
in 2006 we will continue to add to the departments staff and utilize external
resources as appropriate; |
|
|
|
|
Outside of the corporate accounting department, we will continue to add financial
personnel as necessary throughout the company to provide adequate resources with
appropriate levels of experience and GAAP knowledge; |
|
|
|
|
We are creating centers of excellence for operational finance functions to process
transactions which require specialized accounting knowledge, such as the center we
established in 2005 for accounting for customer-owned tooling; |
|
|
|
|
We will implement a centralized contract administration process for all significant
agreements and significant changes to such agreements to be reviewed by experienced
financial personnel who will prescribe and monitor the appropriate accounting for the
underlying transactions; |
|
|
|
|
During 2005, we dedicated human resource personnel to track the training and career
paths of our finance personnel and reassess the competency requirements for our key
financial positions and our overall financial staffing needs; |
|
|
|
|
In 2005, we dedicated information technology (IT) personnel to assist in planning
for the future IT needs of our finance function; |
|
|
|
|
During 2004 and 2005, we have been deploying account reconciliation software to all
of our major facilities to allow for access and review of reconciliations from a
central location, and in 2006 we will complete the deployment of this reconciliation
software to all locations; |
|
|
|
|
We will update our corporate accounting policies in certain areas and use new
computer-based training modules to facilitate deployment of this information to our
financial people worldwide; |
|
|
|
|
As part of the ongoing transformation of our finance function, we will continue to
centralize control and responsibility for routine, high-volume accounting activities
in shared service centers or with third-party providers; and |
98
|
|
|
In 2005, we conducted an independent review of the effectiveness of our internal
audit function. As a result of the review, we will broaden the nature and extent of
work that our internal audit department performs by increasing the size of the
department and enhancing the competency of its people. |
Changes in Internal Control Over Financial Reporting Our management, with the participation
of our CEO and CFO, evaluates any changes in our internal control over financial reporting that
occurred during each fiscal quarter that have materially affected, or are reasonably likely to
materially affect, such internal control. Apart from the ongoing deployment of the account
reconciliation software to our major facilities which is described above, management has not
identified any changes that occurred during the fourth quarter of 2004 which materially affected,
or were reasonably likely to materially affect, Danas internal control over financial reporting.
CEO and CFO Certifications The Certifications of our CEO and CFO, which are attached as
Exhibits 31-A and 31-B to this report, include information about our disclosure controls and
procedures and internal control over financial reporting. These Certifications should be read in
conjunction with the information contained in this Item 9A for a more complete understanding of the
matters covered by the Certifications.
Item 9B Other Information
None
99
PART III
Item 10 Directors and Executive Officers of the Registrant
You can find information about the background and experience of our directors in our 2005
Proxy Statement under Election of Directors and information about our executive officers in Part
I, Item 1 of this Form 10-K/A. Our 2005 Proxy Statement also contains information about our Audit
Committee and the audit committee financial experts (as defined by the SEC) under The Board and
Its Committees.
Pursuant to Section 16(a) of the Exchange Act, our directors and executive officers are
required to file with the SEC initial ownership reports and reports of changes in their ownership
of Dana securities. You can find information about compliance with these requirements in our 2005
Proxy Statement under Section 16(a) Beneficial Ownership Reporting Compliance.
A commitment to ethical business conduct is a fundamental shared value of our Board,
management and employees. Our Standards of Business Conductconstitutes the code of conduct for
officers and employees required by the New York Stock Exchange (NYSE) and contains the code of
ethics for the Chief Executive Officer and senior financial officers required by the SEC. Our
Directors Code of Conduct constitutes the code of conduct for directors required by the NYSE. You
can find these documents and our Board Governance Principles on our web site at
http://www.dana.com/investors.
Item 11 Executive Compensation
You can find information about the compensation of our directors in our 2005 Proxy Statement
under The Board and its Committees.
You can find the Compensation Committee Report on Executive Compensation in our 2005 Proxy
Statement under that caption, and information about the compensation of our highest paid executive
officers under Executive Compensation, including salary and bonus information and, as applicable,
option grants in 2004, aggregated option exercises in 2004 and year-end option values, long-term
incentive plan awards in 2004, employment agreements, change of control agreements, separation
agreements and pension benefits.
There is a graph and table showing the yearly change in cumulative total shareholder return on
Dana stock compared to the cumulative total return on the Standard & Poors 500 Stock Index and the
Standard & Poors Auto Parts & Equipment Index for the past five years in our 2005 Proxy Statement
under Comparison of Five-Year Cumulative Total Return.
Item 12 Security Ownership Of Certain Beneficial Owners And Management
You can find information about the securities authorized for issuance under our equity
compensation plans in our 2005 Proxy Statement under Equity Compensation Plan Information and
information about the stock ownership of our directors, nominees, executive officers and more than
5% beneficial owners under Stock Ownership.
Item 13 Certain Relationships And Related Transactions
There were no reportable transactions with management or others during 2004.
Item 14 Principal Accounting Fees And Services
You can find information about our independent registered public accountant,
PricewaterhouseCoopers LLP; our Audit Committees pre-approval policies and procedures; and the
audit fees, audit-related fees, tax fees and other fees paid to PricewaterhouseCoopers during 2004
and 2003 in our 2005 Proxy Statement under Independent Registered Public Accountants Fees.
100
PART IV
Item 15 Exhibits and Financial Statement Schedules
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10-K/A Pages |
(a) The following documents are filed as part of this report: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1 |
) |
|
Consolidated Financial Statements: |
|
|
|
|
|
|
|
|
|
|
Report of Independent Registered Public Accounting Firm
|
|
|
38-40 |
|
|
|
|
|
|
|
Consolidated Balance Sheet at December 31, 2003 and 2004
(as restated)
|
|
|
41 |
|
|
|
|
|
|
|
Consolidated Statement of Income for each of the three
years in the period ended December 31, 2004 (as restated)
|
|
|
42 |
|
|
|
|
|
|
|
Consolidated Statement of Cash Flows for each of the three
years in the period ended December 31, 2004 (as restated)
|
|
|
43 |
|
|
|
|
|
|
|
Consolidated Statement of Shareholders Equity for each of
the three years in the period ended December 31, 2004 (as
restated)
|
|
|
44
|
|
|
|
|
|
|
|
Notes to Consolidated Financial Statements
|
|
|
45-92 |
|
|
|
|
(2 |
) |
|
Financial Statement Schedule: |
|
|
|
|
|
|
|
|
|
|
Valuation and Qualifying Accounts and Reserves (Schedule II)
|
|
|
92-93 |
|
|
|
|
|
|
|
All other schedules are omitted because they are not
applicable or the required information is shown in the
financial statements or notes thereto |
|
|
|
|
|
|
|
|
|
|
Unaudited Quarterly Financial Information
|
|
|
93-94 |
|
|
|
|
(3 |
) |
|
Exhibits listed in the Exhibit Index
|
|
|
103-109 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exhibits Nos. 10-A through 10-S are management contracts or
compensatory plans or arrangements required to be filed
pursuant to Item 15(c) of this report |
|
|
|
|
101
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934,
the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
|
|
|
|
|
|
|
DANA CORPORATION
(Registrant) |
|
|
|
|
|
Date:
December 30, 2005
|
|
By:
|
|
/s/ Michael L. Debacker |
|
|
|
|
|
|
|
|
|
Michael L. DeBacker, |
|
|
|
|
Vice President |
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the registrant and in the capacities and on the
date indicated.
|
|
|
|
Date: December 30, 2005
|
|
|
/s/ Michael J. Burns |
|
|
|
|
|
|
|
Michael J. Burns, Chairman of the Board and Chief
Executive Officer |
|
|
|
|
Date: December 30, 2005
|
|
|
/s/ Robert C. Richter |
|
|
|
|
|
|
|
Robert C. Richter, Chief Financial Officer |
|
|
|
|
Date: December 30, 2005
|
|
|
/s/ Richard J. Dyer |
|
|
|
|
|
|
|
Richard J. Dyer, Chief Accounting Officer |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ a.c. baillie |
|
|
|
|
|
|
|
A. C. Baillie, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ D. E. Berges |
|
|
|
|
|
|
|
D. E. Berges, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ E. M. Carpenter |
|
|
|
|
|
|
|
E. M. Carpenter, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ R. M. Gabrys |
|
|
|
|
|
|
|
R. M. Gabrys, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ S. G. Gibara |
|
|
|
|
|
|
|
S. G. Gibara, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ C. W. Grisé |
|
|
|
|
|
|
|
C. W. Grisé, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ J. P. Kelly |
|
|
|
|
|
|
|
J. P. Kelly, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ M. R. Marks |
|
|
|
|
|
|
|
M. R. Marks, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* /s/ R. B. Priory |
|
|
|
|
|
|
|
R. B. Priory, Director |
|
|
|
|
Date: December 30, 2005
|
|
|
* By: /s/ Michael L. Debacker |
|
|
|
|
|
|
|
Michael L. DeBacker, Attorney-in-Fact |
102
EXHIBIT INDEX
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
2-A
|
|
Stock and Asset Purchase Agreement by
and between AAG Opco Corp. and Dana
Corporation
|
|
Filed by reference to
Exhibit 2-A to our Form
10-Q for the quarter
ended June 30, 2004 |
|
|
|
|
|
2-A(1)
|
|
Amendment No. 1, dated as of November 1,
2004, to the Stock and Asset Purchase
Agreement by and between Affinia Group
Inc. (fka AAG Opco Corp.) and Dana
Corporation
|
|
Filed by reference to
Exhibit 99.1 to our Form
8-K filed on November 2,
2004 |
|
|
|
|
|
2-A(2)
|
|
Amendment No. 2, dated as of November
30, 2004, to the Stock and Asset
Purchase Agreement by and between
Affinia Group Inc. and Dana Corporation
|
|
Filed by reference to
Exhibit 99.1 to our Form
8-K filed on December 2,
2004 |
|
|
|
|
|
3-A
|
|
Restated Articles of Incorporation
|
|
Filed by reference to
Exhibit 3-A to our Form
10-Q for the quarter
ended June 30, 1998 |
|
|
|
|
|
3-B
|
|
By-Laws, adopted April 20, 2004
|
|
Filed by reference to
Exhibit 3-B to our Form
10-Q for the quarter
ended March 31, 2004 |
|
|
|
|
|
4-A
|
|
Specimen Single Denomination Stock Certificate
|
|
Filed by reference to
Exhibit 4-B to our
Registration Statement
No. 333-18403 filed
December 20, 1996 |
|
|
|
|
|
4-B
|
|
Rights Agreement, dated as of April 25,
1996, between Dana and The Bank of New
York, Rights Agent, as successor to
ChemicalMellon Shareholder Services,
L.L.C.
|
|
Filed by reference to
Exhibit 1 to our Form 8-A
filed May 1, 1996 |
|
|
|
|
|
4-C
|
|
Indenture for Senior Securities between
Dana and Citibank, N.A., Trustee, dated
as of December 15, 1997
|
|
Filed by reference to
Exhibit 4-B to our
Registration Statement
No. 333-42239 filed
December 15, 1997 |
|
|
|
|
|
4-C(1)
|
|
First Supplemental Indenture between
Dana, as Issuer, and Citibank, N.A.,
Trustee, dated as of March 11, 1998
|
|
Filed by reference to
Exhibit 4-B-1 to our
Report on Form 8-K dated
March 12, 1998 |
|
|
|
|
|
4-C(2)
|
|
Form of 6.5% Notes due March 15, 2008
and 7.00% Notes due March 15, 2028
|
|
Filed by reference to
Exhibit 4-C-1 to our
Report on Form 8-K dated
March 12, 1998 |
|
|
|
|
|
4-C(3)
|
|
Second Supplemental Indenture between
Dana, as Issuer, and Citibank, N.A.,
Trustee, dated as of February 26, 1999
|
|
Filed by reference to
Exhibit 4.B.1 to our Form
8-K dated March 2, 1999 |
|
|
|
|
|
4-C(4)
|
|
Form of 6.25% Notes due 2004, 6.5% Notes
due 2009, and 7.0% Notes due 2029
|
|
Filed by reference to
Exhibit 4.C.1 to our Form
8-K dated March 2, 1999 |
103
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
4-D
|
|
Issuing and Paying Agent Agreement
between Dana Credit Corporation (DCC),
as Issuer, and Bankers Trust Company,
Issuing and Paying Agent, dated as of
December 6, 1999, with respect to DCCs
$500 million medium-term notes program
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-E
|
|
Note Agreement dated April 8, 1997, by
and between Dana Credit Corporation and
Metropolitan Life Insurance Company for
7.18% notes due April 8, 2006, in the
principal amount of $37 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-F
|
|
Note Agreement dated April 8, 1997, by
and between Dana Credit Corporation and
Texas Life Insurance Company for 7.18%
notes due April 8, 2006, in the
principal amount of $3 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-G
|
|
Note Agreement dated April 8, 1997, by
and between Dana Credit Corporation and
Nationwide Life Insurance Company for
6.93% notes due April 8, 2006, in the
principal amount of $35 million
|
|
This Exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-H
|
|
Note Agreement dated April 8, 1997, by
and between Dana Credit Corporation and
The Great-West Life & Annuity Insurance
Company for 7.03% notes due April 8,
2006, in the aggregate principal amount
of $13 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-I
|
|
Note Agreement dated April 8, 1997, by
and between Dana Credit Corporation and
The Great-West Life Assurance Company
for 7.03% notes due April 8, 2006, in
the principal amount of $7 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-J
|
|
Note Agreement dated August 28, 1997, by
and between Dana Credit Corporation and
The Northwestern Mutual Life Insurance
Company for 6.88% notes due August 28,
2006, in the principal amount of $20
million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-K
|
|
Note Agreements (four) dated August 28,
1997, by and between Dana Credit
Corporation and Sun Life Assurance
Company of Canada for 6.88% notes due
August 28, 2006, in the aggregate
principal amount of $9 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-L
|
|
Note Agreement dated August 28, 1997, by
and between Dana Credit Corporation and
Massachusetts Casualty Insurance Company
for 6.88% notes due August 28, 2006, in
the principal amount of $1 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
104
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
4-M
|
|
Note Agreements (four) dated December
18, 1998, by and between Dana Credit
Corporation and Sun Life Assurance
Company of Canada for 6.59% notes due
December 1, 2007, in the aggregate
principal amount of $12 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-N
|
|
Note Agreements (five) dated December
18, 1998, by and between Dana Credit
Corporation and The Lincoln National
Life Insurance Company for 6.59% notes
due December 1, 2007, in the aggregate
principal amount of $25 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-O
|
|
Note Agreement dated December 18, 1998,
by and between Dana Credit Corporation
and The Northwestern Mutual Life
Insurance Company for 6.48% notes due
December 1, 2005, in the principal
amount of $15 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-P
|
|
Note Agreement dated August 16, 1999, by
and between Dana Credit Corporation and
Connecticut General Life Insurance
Company for 7.91% notes due August 16,
2006, in the principal amount of $15
million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-Q
|
|
Note Agreements (two) dated August 16,
1999, by and between Dana Credit
Corporation and The Northwestern Mutual
Life Insurance Company for 7.91% notes
due August 16, 2006, in the aggregate
principal amount of $15 million
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-R
|
|
Indenture between Dana, as Issuer, and
Citibank, N.A., as Trustee and as
Registrar and Paying Agent for the
Dollar Securities, and Citibank, N.A.,
London Branch, as Registrar and a Paying
Agent for the Euro Securities, dated as
of August 8, 2001, relating to $575
million of 9% Notes due August 15, 2011
and 200 million of 9% Notes due
August 15, 2011
|
|
Filed by reference to
Exhibit 4-I to our Form
10-Q for the quarter
ended June 30, 2001 |
|
|
|
|
|
4-R(1)
|
|
Form of Rule 144A Dollar Global Notes,
Rule 144A Euro Global Notes, Regulation
S Dollar Global Notes, and Regulation S
Euro Global Notes (form of initial
securities)
|
|
Filed by reference to
Exhibit A to Exhibit 4-I
to our Form 10-Q for the
quarter ended June 30,
2001 |
|
|
|
|
|
4-R(2)
|
|
Form of Rule 144A Dollar Global Notes,
Rule 144A Euro Global Notes, Regulation
S Dollar Global Notes, and Regulation S
Euro Global Notes (form of exchange
securities)
|
|
Filed by reference to
Exhibit B to Exhibit 4-I
to our Form 10-Q for the
quarter ended June 30,
2001 |
|
|
|
|
|
4-R(3)
|
|
First Supplemental Indenture between
Dana Corporation, as Issuer, and
Citibank, N.A., as Trustee, dated as of
December 1, 2004
|
|
Filed by reference to
Exhibit 4-R(3) to our
Form 10-K for the fiscal
year ended December 31,
2004, filed on March 9,
2005 |
|
|
|
|
|
4-R(4)
|
|
Second Supplemental Indenture between
Dana Corporation, as Issuer, and
Citibank, N.A., as Trustee, dated as of
December 6, 2004
|
|
Filed by reference to
Exhibit 4-R(4) to our
Form 10-K for the fiscal
year ended December 31,
2004, filed on March 9,
2005 |
105
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
4-S
|
|
Indenture between Dana, as Issuer, and
Citibank, N.A., as Trustee, Registrar
and Paying Agent, dated as of March 11,
2002, relating to $250 million of
10-1/8% Notes due March 15, 2010
|
|
Filed by reference to
Exhibit 4-NN to our Form
10-Q for the quarter
ended March 31, 2002 |
|
|
|
|
|
4-S(1)
|
|
Form of Rule 144A Global Notes and
Regulation S Global Notes (form of
initial securities) for 10 1/8% Notes
due March 15, 2010
|
|
Filed by reference to
Exhibit 4-NN(1) to our
Form 10-Q for the quarter
ended March 31, 2002 |
|
|
|
|
|
4-S(2)
|
|
Form of Rule 144A Global Notes and
Regulation S Global Notes (form of ex-
change securities) for 10 1/8% Notes due
March 15, 2010
|
|
Filed by reference to
Exhibit 4-NN(2) to our
Form 10-Q for the quarter
ended March 31, 2002 |
|
|
|
|
|
4-S(3)
|
|
First Supplemental Indenture between
Dana Corporation, as Issuer, and
Citibank, N.A., as Trustee, Registrar
and Paying Agent, dated as of December
1, 2004
|
|
Filed by reference to
Exhibit 4-S(3) to our
Form 10-K for the fiscal
year ended December 31,
2004, filed on March 9,
2005 |
|
|
|
|
|
4-T
|
|
Indenture for Senior Securities between
Dana Corporation, as Issuer, and
Citibank, N.A., as Trustee, dated as of
December 10, 2004
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-T(1)
|
|
First Supplemental Indenture between
Dana Corporation, as Issuer, and
Citibank, N.A., as Trustee, dated as of
December 10, 2004
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
4-T(2)
|
|
Form of Rule 144A Global Notes and
Regulation S Global Notes (form of
initial securities) for 5.85% Notes due
January 15, 2015
|
|
This exhibit is not
filed. We agree to
furnish a copy of this
exhibit to the Commission
upon request. |
|
|
|
|
|
10-A
|
|
Additional Compensation Plan, as amended
and restated
|
|
Filed by reference to
Exhibit A to our Proxy
Statement dated March 12,
2004 |
|
|
|
|
|
10-B
|
|
Amended and Restated Stock Incentive Plan
|
|
Filed by reference to
Exhibit B to our Proxy
Statement dated March 5,
2003 |
|
|
|
|
|
10-B(1)
|
|
First Amendment to Amended and Restated
Stock Incentive Plan
|
|
Filed by reference to
Exhibit 10-B(1) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-B(2)
|
|
Second Amendment to Amended and Re-
stated Stock Incentive Plan
|
|
Filed by reference to
Exhibit C to our Proxy
Statement dated March 12,
2004 |
|
|
|
|
|
10-C
|
|
Excess Benefits Plan
|
|
Filed by reference to
Exhibit 10-F to our Form
10-K for the year ended
December 31, 1998 |
|
|
|
|
|
10-C(1)
|
|
First Amendment to Excess Benefits Plan
|
|
Filed by reference to
Exhibit 10-C(1) to our
Form 10-Q for the quarter
ended September 30, 2000 |
|
|
|
|
|
10-C(2)
|
|
Second Amendment to Excess Benefits Plan
|
|
Filed by reference to
Exhibit 10-C(2) to our
Form 10-Q for the quarter
ended June 30, 2002 |
106
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
10-C(3)
|
|
Third Amendment to Excess Benefits Plan
|
|
Filed by reference to
Exhibit 10-C(3) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-C(4)
|
|
Fourth Amendment to Excess Benefits Plan
|
|
Filed by reference to
Exhibit 10-C(4) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-D
|
|
Director Deferred Fee Plan, as amended
and restated
|
|
Filed by reference to
Exhibit C to our Proxy
Statement dated March 5,
2003 |
|
|
|
|
|
10-D(1)
|
|
First Amendment to the Dana Director
Deferred Fee Plan
|
|
Filed by reference to
Exhibit 10-D(1) to our
Form 10-Q for the quarter
ended March 31, 2004 |
|
|
|
|
|
10-D(2)
|
|
Second Amendment to Director Deferred
Fee Plan
|
|
Filed by reference to
Exhibit 10-D(2) to our
Form 10-Q for the quarter
ended September 30, 2004 |
|
|
|
|
|
10-E(1)
|
|
Employment Agreement between Dana and
W.J. Carroll
|
|
Filed by reference to
Exhibit 10-E(1) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-E(2)
|
|
Employment Agreement between Dana and
M.J. Burns
|
|
Filed by reference to
Exhibit 10-E(2) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-F
|
|
Change of Control Agreement between Dana
and M.J. Burns; there are substantially
similar agreements between Dana and B.N.
Cole, C.F. Heine, J.M. Laisure, R.C.
Richter and four other Dana employees
|
|
Filed by reference to
Exhibit 10-F(1) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-G
|
|
Supplemental Benefits Plan
|
|
Filed by reference to
Exhibit 10-H to our Form
10-Q for the quarter
ended September 30, 2002 |
|
|
|
|
|
10-G(1)
|
|
First Amendment to Supplemental Benefits
Plan
|
|
Filed by reference to
Exhibit 10-H(1) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-H
|
|
1999 Restricted Stock Plan, as amended
and restated
|
|
Filed by reference to
Exhibit A to our Proxy
Statement dated March 5,
2002 |
|
|
|
|
|
10-H(1)
|
|
First Amendment to 1999 Restricted Stock
Plan, as amended and restated
|
|
Filed by reference to
Exhibit 10-I(1) to our
Form 10-K for the fiscal
year ended December 31,
2003 |
|
|
|
|
|
10-I
|
|
1998 Directors Stock Option Plan
|
|
Filed by reference to
Exhibit A to our Proxy
Statement dated February
27, 1998 |
|
|
|
|
|
10-I(1)
|
|
First Amendment to 1998 Directors Stock
Option Plan
|
|
Filed by reference to
Exhibit 10-J(1) to our
Form 10-Q for the quarter
ended June 30, 2002 |
107
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
10-J
|
|
Supplementary Bonus Plan
|
|
Filed by reference to
Exhibit 10-N to our Form
10-Q for the quarter
ended June 30, 1995 |
|
|
|
|
|
10-K
|
|
Change of Control Severance Plan
|
|
Filed by reference to
Exhibit L to our Form
10-K for the fiscal year
ended December 31, 2003 |
|
|
|
|
|
10-K(1)
|
|
First Amendment to Change of Control
Severance Plan
|
|
Filed by reference to
Exhibit 99.1 to our Form
8-K filed on October 25,
2004 |
|
|
|
|
|
10-L
|
|
Agreement between Dana and T. McCormack
|
|
Filed by reference to
Exhibit 10-M to our Form
10-Q for quarter ended
March 31, 2004 |
|
|
|
|
|
10-M
|
|
Agreement between Dana and W.J. Carroll
|
|
Filed by reference to
Exhibit 10-N to our Form
10-Q for quarter ended
June 30, 2004 |
|
|
|
|
|
10-N
|
|
Separation Agreement, General Release
and Covenant Not to Sue between Dana and
M.A. Franklin
|
|
Filed by reference to
Exhibit 10-O to our Form
10-Q for quarter ended
September 30, 2004 |
|
|
|
|
|
10-O
|
|
Agreement between Dana Corporation and
B.N. Cole
|
|
Filed by reference to
Exhibit 99.1 to our Form
8-K filed on December 17,
2004 |
|
|
|
|
|
10-P
|
|
Form of Award Certificate for Stock
Options Granted Under the Amended and
Restated Stock Incentive Plan
|
|
Filed by reference to
Exhibit 99.1 to our Form
8-K filed on February 18,
2005 |
|
|
|
|
|
10-Q
|
|
Form of Award Certificate for Restricted
Stock Granted Under the 1999 Restricted
Stock Plan
|
|
Filed by reference to
Exhibit 99.2 to our Form
8-K filed on February 18,
2005 |
|
|
|
|
|
10-R
|
|
Award Certificate for Restricted Stock
Granted to B.N. Cole Under the 1999
Restricted Stock Plan
|
|
Filed by reference to
Exhibit 99.3 to our Form
8-K filed on February 18,
2005 |
|
|
|
|
|
10-S
|
|
Form of Award Certificate for
Performance Stock Awards Granted Under
the Amended and Restated Stock Incentive
Plan
|
|
Filed by reference to
Exhibit 99.4 to our Form
8-K filed on February 18,
2005 |
|
|
|
|
|
10-T
|
|
Purchase Agreement between Dana Corporation and Banc of America Securities
LLC and J.P. Morgan Securities Inc. as
of December 7, 2004, relating to $450
million of 5.85% Notes due January 15,
2015
|
|
Filed by reference to
Exhibit 99.1 to our Form
8-K filed on December 10,
2004 |
|
|
|
|
|
21
|
|
Subsidiaries of Dana
|
|
Filed by reference to
Exhibit 21 to our Form
10-K for the fiscal year
ended December 31, 2004,
filed on March 9, 2005 |
|
|
|
|
|
23
|
|
Consent of PricewaterhouseCoopers LLP
|
|
Filed with this Report |
|
|
|
|
|
24
|
|
Power of Attorney
|
|
Filed by reference to
Exhibit 24 to our Form
10-K for the fiscal year
ended December 31, 2004,
filed on March 9, 2005 |
108
|
|
|
|
|
No. |
|
Description |
|
Method of Filing |
31-A
|
|
Rule 13a-14(a)/15d-14(a) Certification
by Chief Executive Officer
|
|
Filed with this Report |
|
|
|
|
|
31-B
|
|
Rule 13a-14(a)/15d-14(a) Certification
by Chief Financial Officer
|
|
Filed with this Report |
|
|
|
|
|
32
|
|
Section 1350 Certifications
|
|
Furnished with this Report |
109
EX-23
Exhibit 23
CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
We hereby consent to the incorporation by reference in the Registration Statements on Form S-3
(Nos. 333-67307, 333-42239, 333-23733, 333-22935, 333-00539, 333-58121 and 333-18403) and in the
Registration Statements on Form S-8 (Nos. 333-69449, 333-84417, 333-52773, 333-50919, 333-64198,
333-37435, 33-22050 and 333-59442) and in the Registration Statements on Form S-4 (Nos. 333-76012,
and 333-96793) of Dana Corporation of our report dated March 8,
2005, except for the restatement described in Note 2 to the
consolidated financial statements and the matter described in the
penultimate paragraph of Managements Report on Internal Control
Over Financial Reporting, as to which the date is December 30,
2005, relating to the financial
statements, financial statement schedule, managements assessment of the effectiveness of internal
control over financial reporting and the effectiveness of internal
control over financial reporting, which appears
in this Form 10-K/A.
/s/ PricewaterhouseCoopers LLP
PricewaterhouseCoopers LLP
Toledo, Ohio
December 30, 2005
110
EX-31.A
Exhibit 31-A
Certification of Chief Executive Officer
I, Michael J. Burns, certify that:
I have reviewed this annual report on Form 10-K/A of Dana Corporation;
Based on my knowledge, this report does not contain any untrue statement of a material fact or omit
to state a material fact necessary to make the statements made, in light of the circumstances under
which such statements were made, not misleading with respect to the period covered by this report;
Based on my knowledge, the financial statements, and other financial information included in this
report, fairly present in all material respects the financial condition, results of operations and
cash flows of the registrant as of, and for, the periods presented in this report;
The registrants other certifying officer(s) and I are responsible for establishing and maintaining
disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and
internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and
15d-15(f)) for the registrant and have:
(a) Designed such disclosure controls and procedures, or caused such disclosure controls and
procedures to be designed under our supervision, to ensure that material information relating to
the registrant, including its consolidated subsidiaries, is made known to us by others within those
entities, particularly during the period in which this report is being prepared;
(b) Designed such internal control over financial reporting, or caused such internal control
over financial reporting to be designed under our supervision, to provide reasonable assurance
regarding the reliability of financial reporting and the preparation of financial statements for
external purposes in accordance with generally accepted accounting principles;
(c) Evaluated the effectiveness of the registrants disclosure controls and procedures and
presented in this report our conclusions about the effectiveness of the disclosure controls and
procedures, as of the end of the period covered by this report based on such evaluation; and
(d) Disclosed in this report any change in the registrants internal control over financial
reporting that occurred during the registrants most recent fiscal quarter (the registrants fourth
fiscal quarter in the case of an annual report) that has materially affected, or is reasonably
likely to materially affect, the registrants internal control over financial reporting; and
The registrants other certifying officer(s) and I have disclosed, based on our most recent
evaluation of internal control over financial reporting, to the registrants auditors and the audit
committee of the registrants board of directors (or persons performing the equivalent functions):
(a) All significant deficiencies and material weaknesses in the design or operation of
internal control over financial reporting which are reasonably likely to adversely affect the
registrants ability to record, process, summarize and report financial information; and
(b) Any fraud, whether or not material, that involves management or other employees who have a
significant role in the registrants internal control over financial reporting.
|
|
|
Date:
December 30, 2005
|
|
/s/ Michael J. Burns |
|
|
|
|
|
Michael J. Burns |
|
|
Chief Executive Officer |
111
EX-31.B
Exhibit 31-B
Certification of Chief Financial Officer
I, Robert C. Richter, certify that:
I have reviewed this annual report on Form 10-K/A of Dana Corporation;
Based on my knowledge, this report does not contain any untrue statement of a material fact or omit
to state a material fact necessary to make the statements made, in light of the circumstances under
which such statements were made, not misleading with respect to the period covered by this report;
Based on my knowledge, the financial statements, and other financial information included in this
report, fairly present in all material respects the financial condition, results of operations and
cash flows of the registrant as of, and for, the periods presented in this report;
The registrants other certifying officer(s) and I are responsible for establishing and maintaining
disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and
internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and
15d-15(f)) for the registrant and have:
(a) Designed such disclosure controls and procedures, or caused such disclosure controls and
procedures to be designed under our supervision, to ensure that material information relating to
the registrant, including its consolidated subsidiaries, is made known to us by others within those
entities, particularly during the period in which this report is being prepared;
(b) Designed such internal control over financial reporting, or caused such internal control
over financial reporting to be designed under our supervision, to provide reasonable assurance
regarding the reliability of financial reporting and the preparation of financial statements for
external purposes in accordance with generally accepted accounting principles;
(c) Evaluated the effectiveness of the registrants disclosure controls and procedures and
presented in this report our conclusions about the effectiveness of the disclosure controls and
procedures, as of the end of the period covered by this report based on such evaluation; and
(d) Disclosed in this report any change in the registrants internal control over financial
reporting that occurred during the registrants most recent fiscal quarter (the registrants fourth
fiscal quarter in the case of an annual report) that has materially affected, or is reasonably
likely to materially affect, the registrants internal control over financial reporting; and
The registrants other certifying officer(s) and I have disclosed, based on our most recent
evaluation of internal control over financial reporting, to the registrants auditors and the audit
committee of the registrants board of directors (or persons performing the equivalent functions):
(a) All significant deficiencies and material weaknesses in the design or operation of
internal control over financial reporting which are reasonably likely to adversely affect the
registrants ability to record, process, summarize and report financial information; and
(b) Any fraud, whether or not material, that involves management or other employees who have a
significant role in the registrants internal control over financial reporting.
|
|
|
Date:
December 30, 2005
|
|
/s/ Robert C. Richter |
|
|
|
|
|
Robert C. Richter |
|
|
Chief Financial Officer |
112
EX-32
Exhibit 32
Certifications Pursuant to 18 U.S.C. Section 1350
In connection with the Annual Report of Dana Corporation (the Company) on Form 10-K/A for the
year ended December 31, 2004, as filed with the Securities and Exchange Commission on the date
hereof (the Report), each of the undersigned officers of the Company certifies pursuant to 18
U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2003, that to
such officers knowledge:
|
(1) |
|
The Report fully complies with the requirements of Section 13(a) or 15(d) of the
Securities Exchange Act of 1934, and |
|
|
(2) |
|
The information contained in the Report fairly presents, in all material respects, the
financial condition and results of operations of the Company as of the dates and for the
periods expressed in the Report. |
|
|
|
Date:
December 30, 2005
|
|
/s/ Michael J. Burns |
|
|
|
|
|
Michael J. Burns |
|
|
Chief Executive Officer |
|
|
|
|
|
/s/ Robert C. Richter |
|
|
|
|
|
Robert C. Richter |
|
|
Chief Financial Officer |
113